CleanSpace ULTRA Istruzioni per l'installazione

 
2 
 
 
 
 
1. Contents 
1. Contents ...........................................................................................................................................................................2 
2. Foreword ..........................................................................................................................................................................3 
3. Warnings & Limitations.....................................................................................................................................................3 
3.1. List of Warnings Within These User Instructions ...................................................................................................................... 3 
3.2. Limitations............................................................................................................................................................................... 4 
3.3. NIOSH –Approval, Cautions and Limitations ........................................................................................................................... 5 
3.4. S –Special or Critical User Instructions .................................................................................................................................... 6 
3.5. Respirator Program Management ........................................................................................................................................... 6 
4. System Description ...........................................................................................................................................................6 
4.1. System Components ................................................................................................................................................................ 7 
4.2. Controls and Indicators............................................................................................................................................................ 8 
4.3. Alarms ..................................................................................................................................................................................... 9 
4.4. Battery .................................................................................................................................................................................. 10 
4.5. Filters..................................................................................................................................................................................... 12 
4.6. Accessories ............................................................................................................................................................................ 13 
5. Before Donning the CleanSpace PAPR ............................................................................................................................14 
5.1. Respirator Fit......................................................................................................................................................................... 14 
5.2. Pre-Use Inspection................................................................................................................................................................. 17 
5.3. Recalibration ......................................................................................................................................................................... 18 
5.4. Flow Test ............................................................................................................................................................................... 18 
6. Donning the Half Mask CleanSpace PAPR .......................................................................................................................19 
Step 1 –Fit a Neck Support to the Power Unit ....................................................................................................................................... 19 
Step 2 –Fit a Cleanspace Half Mask to the Power Unit ......................................................................................................................... 19 
Step 3 –Fit a Harness to the Power Unit ............................................................................................................................................... 19 
Step 4 –Turn the Power Unit to Standby Mode ..................................................................................................................................... 20 
Step 5 –Don the Respirator................................................................................................................................................................... 20 
Step 6 –Adjust the Respirator ............................................................................................................................................................... 21 
Step 7 –Complete Seal Check................................................................................................................................................................ 21 
7. Donning the Full-Face Mask CleanSpace PAPR................................................................................................................22 
Step 1 –Fit a Neck Support to the Power Unit ....................................................................................................................................... 22 
Step 2 –Don the Full-Face Mask............................................................................................................................................................ 23 
Step 3 –Complete Seal Check................................................................................................................................................................ 24 
Step 4 –Turn the Power Unit to Standby Mode ..................................................................................................................................... 24 
Step 5 –Don the Respirator................................................................................................................................................................... 24 
Step 6 –Adjust the Respirator ............................................................................................................................................................... 25 

8. The Contaminated Area ..................................................................................................................................................25

8.1. Human Factor Considerations................................................................................................................................................ 25

8.2. Entering and Exiting the Contaminated Area ......................................................................................................................... 26

9. Care and Cleaning ...........................................................................................................................................................27

9.1. Cleaning ................................................................................................................................................................................ 27

9.2. Storage.................................................................................................................................................................................. 29

9.3. Recalibration ......................................................................................................................................................................... 29

10. Specifications & Warranty ..............................................................................................................................................30

10.1. Specifications......................................................................................................................................................................... 30

10.2. Product Warranty.................................................................................................................................................................. 31

Important: Before use, the wearer must read and understand the entirety of these user instructions. Read these

instructions in conjunction with the appropriate CleanSpace™filter and accessories instructions and any relevant national

standards.

WARNING

This product is part of a system that helps protect against certain airborne contaminants. Misuse may result

in sickness. For proper use, consult an Occupational Health Specialist, these user instructions or contact

CleanSpace Technology Customer Support on sales@cleanspacetechnology.com or the website:

cleanspacetechology.com/welcome/

2. Foreword

Read all instructions and warnings before using this device. If you have questions regarding this system contact CleanSpace

Customer Service on +612 8436 4000 or e-mail support@cleanspacetechnology.com.

3. Warnings & Limitations

3.1. LIST OF WARNINGS WITHIN THESE USER INSTRUCTIONS

This product is part of a system that helps protect against certain airborne contaminants. Misuse may result in sickness. For proper use,

consult an Occupational Health Specialist, these user instructions or contact CleanSpace Technology Customer Support on

sales@cleanspacetechnology.com or the website: cleanspacetechology.com/welcome/

Properly selected, used and maintained respirators help to protect against certain airborne contaminants. It is essential to follow all

instructions and government regulations on the use of this product, including wearing the complete respirator system during all times of

exposure, in order for the product to help protect the wearer. Misuse of respirators may result in overexposure to contaminants and lead

to sickness. For proper use, consult an Occupational Health Specialist, these user instructions or contact CleanSpace Technology Customer

Support on sales@cleanspacetechnology.com or the website: cleanspacetechology.com/welcome/

If the Filter Change Alert is triggered (2 beeps, repeated every second, red Filter Alarm Light flashes), the filter has exceeded service limits

and should be changed. Using a filter that has exceeded service limits can cause the flow to fall below the minimum design flow, which

may result in overexposure to contaminants and lead to sickness.

If the Low Battery Alarm is triggered (3 beeps, repeated every second, green Battery Indicator Light flashes), leave the contaminated area

immediately and re-charge the battery. Operating the respirator after the Low Battery Alarm has triggered can cause the flow to fall

below the minimum design flow, which may result in overexposure to contaminants and lead to sickness.

Always correctly use and maintain the internal lithium-ion battery packs. Failure to do so may result in fire or explosion or could adversely

affect respirator performance and result in injury, sickness or death. Do not charge the on-board battery with unapproved chargers, in

enclosed cabinets without ventilation, near flammable liquids or gases, or near sources of high heat. Do not immerse the device in water.

Do not use, charge or store the device outside the recommended temperature limits.

CleanSpace ULTRA is not intrinsically safe. Do not use in flammable or explosive atmospheres. Doing so may result in injury or death.

In the extremely rare circumstance that the battery is damaged and electrolyte comes in contact with eyes, flush with water immediately

and seek urgent medical attention.

The battery shall only be charged in non-hazardous areas. Move out of the hazardous area before charging.

CleanSpace Respirators use a unique charger. Do not attempt to charge your CleanSpace Respirator with any other charger.

Do not use compressed air or a brush to clean the filter! HEPA filters are very easily damaged by the use of compressed air or by brushing.

Misuse of CleanSpace Respirators by cleaning the filter may result in overexposure to contaminants and lead to sickness.

Use only NIOSH-approved CleanSpace filters. If used with other filters CleanSpace Respirators are not NIOSH approved. Use of other

filters may result in overexposure to contaminants and lead to sickness.

It is essential that the correct filter type is selected for the chosen application.

No Half Mask or Full-Face Mask PAPR can fully protect you if you are not clean shaven. CleanSpace Respirators are not suitable for users

with facial hair.

If a satisfactory quantitative fit factor or passing qualitative test cannot be achieved with any of the masks, the CleanSpace Respirator

must not be used. A satisfactory quantitative fit factor for a tight-fitting half mask under Power Off conditions is 100. A satisfactory

quantitative fit factor for a tight-fitting full-face mask under Power Off conditions is 500.

You must recalibrate the internal pressure sensor any time that your CleanSpace Respirator is exposed to changes in temperature of more

than 36°F (20°C). It is best practice to also re-calibrate if the unit has been in storage, particularly if the storage temperature is not

known.

If a satisfactory seal check cannot be achieved, do not enter the contaminated area.

Be sure to remove the Seal Check Cap before entering the contaminated area. The cap blocks the exhalation valve, making it more

difficult for your exhaled air to be expelled from the mask. Failure to remove the cap will lead to increased levels of rebreathed Carbon

Dioxide and may result in headache or dizziness. Never leave the cap in place for more than 2 minutes!

If you cannot adjust the full-face mask to avoid your hairline, the mask is not suitable for you and must not be worn.

Do not remove the respirator until you have vacated the contaminated area. If you have an acute and spontaneous health episode (i.e.

experiencing dizziness) and believe removing the respirator while you leave the contaminated area may help, remove the respirator with

caution.

Never dry the mask or exhalation valve with a cloth that may leave behind lint. Lint contamination of the exhalation valve may cause it to

leak, resulting in overexposure to contaminants and lead to sickness.

The CleanSpace ULTRA Power Unit contains a battery, sensitive electronics and a motor. NEVER immerse it in water.

3.2. LIMITATIONS

Use this respirator strictly in accordance with the information contained in these user instructions. Never modify or alter this

product.

•Do not remove the respirator until you have left the contaminated area, unless you have immediate and sudden

health reasons to do so (for example you are experiencing dizziness and believe removing the respirator while you

leave the contaminated area may help).

•Only suitable for use by clean-shaven personnel. Facial hair under the seal reduces protection and is not permitted.

•This respirator, when used with the half mask does not protect your eyes. In conditions that may damage or irritate

eyes, use protective eyewear.

•Only use your respirator with the parts and accessories listed on the Approval Label.

•Do not use the respirator unless it is powered and running normally.

•Do not use the respirator while it is being charged.

•Do not use in airborne contaminant concentrations above those specified in your national regulations.

•Do not use for respiratory protection against unknown atmospheric contaminants or when concentrations of

contaminants are unknown or immediately dangerous to life or health (IDLH).

•Do not use in oxygen deficient or oxygen enriched atmospheres. Do not use in flammable or explosive

environments.

•Only for use by trained personnel.

•Filters need to be changed regularly. The frequency of change depends on use and the concentration of

contaminants in the atmosphere.

•Do not use for escape purposes. National regulations may impose specific limitations on the use of filters depending

on the filter class and the facemask used.

•If the respirator has been used in an area that has caused it to become contaminated with a substance requiring

special decontamination procedures it should be placed in a suitable container and sealed until it can be

decontaminated.

•Do not disassemble the respirator case. There are no user serviceable parts inside.

•Failure to follow all instructions on the use of this product, and/or failure to use the respirator during times of

exposure, may lead to adverse effects on the wearer’s health and may render the warranty void.

Immediate Evacuation

Leave the contaminated area immediately if any of the following occurs.

•The respirator warning lights and/or sounds activate for the Low Battery Alarm or the Filter Change Alert.

•Any part of the respirator is damaged.

•Airflow into the mask decreases or stops.

•Breathing becomes difficult or increased resistance occurs.

•You feel dizzy or your airway is irritated.

•You can taste or smell contaminants.

Operating Conditions

Your respirator is suitable for use in the following atmospheric conditions.

•Temperature: 14°F to 113°F (-10°C to 45°C).

•Relative humidity: 0 to 90% non-condensing.

The respirator will stop functioning if its internal temperature rises above 140°F (60°C) or falls below 14°F (-10°C).

WARNING

This product is part of a system that helps protect against certain airborne contaminants. Misuse may result

in sickness. For proper use, consult an Occupational Health Specialist, these user instructions or contact

CleanSpace Technology Customer Support on sales@cleanspacetechnology.com or the website:

cleanspacetechology.com/welcome/

3.3. NIOSH –APPROVAL, CAUTIONS AND LIMITATIONS

NIOSH Approval

CleanSpace ULTRA is a NIOSH-approved respirator system. Refer to these User Instructions and to the NIOSH approval label

provided with each CleanSpace ULTRA for a listing of components that can be used to form a NIOSH-approved respirator.

NIOSH Cautions and Limitations

A - Not for use in atmospheres containing less than 19.5 percent oxygen.

B - Not for use in atmospheres immediately dangerous to life or health.

C - Do not exceed maximum use concentrations established by regulatory standards.

F - Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for tight fitting facepieces or six cfm

(170 lpm) for hoods and/or helmets.

I - Contains electrical parts that may cause an ignition in flammable or explosive atmospheres.

J - Failure to properly use and maintain this product could result in injury or death.

L - Follow the manufacturer's User's Instructions for changing cartridges, canister and/or filters.

M - All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other

applicable regulations.

N - Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the

manufacturer.

O - Refer to User's Instructions, and/or maintenance manuals for information on use and maintenance of these respirators.

P - NIOSH does not evaluate respirators for use as surgical masks.

S - Special or critical User's Instructions and/or specific use limitations apply. Refer to User's Instructions before donning.

3.4. S –SPECIAL OR CRITICAL USER INSTRUCTIONS

This respirator contains a system for synchronizing with your breathing and regulating mask pressure. This system requires re-

calibration whenever it experiences a change in temperature of more than 36°F (20°C). It is best practice to also re-calibrate if

the unit has been in storage, particularly if the storage temperature is not known.

For the most accurate battery charge indication, the respirator must be plugged into its charger. To be sure it is fully charged,

plug into the charger and wait for all three (3) Battery Indicator Lights to light solidly without flashing. If the 3rd Battery

Indicator Light is flashing rapidly, the battery is 95% charged.

3.5. RESPIRATOR PROGRAM MANAGEMENT

Occupational use of respirators must be in compliance with applicable health and safety standards. Before occupational use of

this respirator, a written respiratory protection program must be implemented meeting all the local government requirements.

In the United States, employers must comply with OSHA 29 CFR 1910.134 which includes medical evaluation, training, and fit

testing. Employers must also meet the requirements of Standard Practice for Respiratory Protection ASTM F3387 and any

applicable OSHA substance specific standards. For additional information on this contact OSHA at www.OSHA.gov. In Canada,

CSA standard Z94.4 requirements and/or the requirements of the applicable jurisdiction must be met. Contact an industrial

hygienist or CleanSpace Technical Service with questions concerning the applicability of the respirator to your job requirements.

4. System Description

CleanSpace ULTRA™(“ULTRA”) is a complete NIOSH approved respiratory protection system (“respirator”). When used in

accordance with its NIOSH approval, the respirator helps reduce exposure to certain particulates. CleanSpace ULTRA does not

provide protection against vapors or gases. See NIOSH Cautions and Limitations and the Approval Labels for CleanSpace ULTRA

for additional information on approvals. CleanSpace ULTRA is a Powered Air Purifying Respirator (PAPR) which means that it

filters ambient air and delivers it to the wearer using a fan. The fan produces enough flow to ensure that the pressure inside the

mask is positive, which helps to provide a high level of protection to the user. CleanSpace Respirators are breath responsive,

which means that they provide more flow during inhalation and less flow during exhalation whilst maintaining positive pressure

in the mask. The components approved for use in the CleanSpace ULTRA respiratory system are shown below in Section 4.1.

WARNING

Properly selected, used and maintained respirators help to protect against certain airborne contaminants. It

is essential to follow all instructions and government regulations on the use of this product, including

wearing the complete respirator system during all times of exposure, in order for the product to help protect

the wearer. Misuse of respirators may result in overexposure to contaminants and lead to sickness. For

proper use, consult an Occupational Health Specialist, these user instructions or contact CleanSpace

Technology Customer Support on sales@cleanspacetechnology.com or the website:

cleanspacetechology.com/welcome/

4.1. SYSTEM COMPONENTS

Throughout this manual reference is made to various commonly used components and features of the respirator. Familiarize

yourself with these parts before reading the rest of the manual.

A. Mask AirClip

B. Mask Release Button

C. Power Unit AirClip

D. Bellow

E. Adjust Button

F. Filter Latch Button

A. Fit Test Port

B. Exhalation Valve

C. Rain Cover

D. Sensing Ball Port

4.2. CONTROLS AND INDICATORS

A keypad is located on the top side of the Power Unit. It contains all controls and indications, including a Flow Test Button (A),

three (3) Battery Indicator Lights (B), a Power Button (C), a Filter Alarm Light (D) and an On Light (E).

Power Button

The Power Button (C) is used to switch the operating mode. There are three (3) operating modes.

i) Off Mode is when the green Battery Indicator Light(s) (B) are off, the motor is not running, and there is no airflow

to the mask. CleanSpace Respirators automatically switch into Off Mode three (3) minutes after the respirator has

been removed from the user’s face and the sensors detect that there is no breathing.

Note: The Power Button cannot be used to switch a CleanSpace Respirator to Off Mode.

ii) Standby Mode is when the green Battery Indicator Light(s) are on, the motor is not running, and there is no airflow

to the mask. If the CleanSpace Respirator is in Off Mode, it will switch to Standby Mode when the Power Button is

pressed once. The CleanSpace Respirator will automatically switch to Standby Mode within ten (10) seconds of the

user doffing the respirator.

iii) On Mode is when the green Battery Indicator Light(s) and the blue On Light (E) are on, the motor is running, and

there is powered airflow to the mask. If the CleanSpace Respirator is in Standby Mode, it will switch to On Mode

when breathing is detected, or when the Power Button is pressed once.

Automatic mode switching

The CleanSpace Respirator switches to On Mode when in Standby Mode and breathing is detected. The CleanSpace Respirator

can only switch to On Mode from Standby Mode.

To conserve battery life when not being worn, CleanSpace Respirators are designed to automatically switch from On Mode to

Standby Mode after ten seconds with no breathing detected, and then to Off Mode after three (3) minutes in Standby Mode.

Battery Indicator Lights

CleanSpace Respirators are equipped with a battery charge indicator comprised of three (3) Battery Indicator Lights. The battery

is fully charged when the charger is connected to the Power Unit and all three (3) lights are solid green. A fully charged Power

Unit has a minimum of four (4) hours operating time. CleanSpace Respirators should be fully charged before use.

A CleanSpace Respirator will operate with one (1), two (2), or three (3) green Battery Indicator Lights illuminated. When a single

Battery Indicator Light is flashing, the Power Unit has less than 20% of battery charge remaining and the user should exit the

contaminated area and recharge the battery.

For approximate operating times, refer to Section 4.4.

Flow Test Button

The Flow Test measures the rate of flow produced by the CleanSpace Respirator to ensure it can deliver a minimum design flow

of 115 liters per minute (l/min). When CleanSpace Respirators are in Standby Mode (not On Mode), pressing the Flow Test

Button (A) initiates the Flow Test. This lasts about 5 seconds.

Refer to Section 5.4 for instructions on running the flow test.

4.3. ALARMS

Filter Change Alert

The Filter Change Alert is triggered when the filter exceeds service limits and needs to be changed. The Filter Change Alert

consists of two (2) beeps, repeated once per second, and the red Filter Alarm Light (D) will flash.

The Filter Change Alert can be muted by pressing the Power Button once. Unless the filter is changed, the alert will resume when

the respirator is next switched to Standby Mode or doffed.

If the Filter Change Alert is triggered, the filter has exceeded service limits and should be changed.

WARNING

If the Filter Change Alert is triggered (2 beeps, repeated every second, red Filter Alarm Light flashes), the

filter has exceeded service limits and should be changed. Using a filter that has exceeded service limits can

cause the flow to fall below the minimum design flow, which may result in overexposure to contaminants

and lead to sickness.

Low Battery Alarm

The Low Battery Alarm is triggered when the battery charge decreases below the level at which it may be able to supply the

minimum design flow of 115 l/min. The Low Battery Alarm consists of three (3) beeps, repeated once per second and a single

green Battery Indicator Light will flash.

If the Low Battery Alarm is triggered, you must leave the contaminated area IMMEDIATELY and recharge the battery.

The Low Battery Alarm cannot be muted.

WARNING

If the Low Battery Alarm is triggered (3 beeps, repeated every second, green Battery Indicator Light flashes),

leave the contaminated area immediately and re-charge the battery. Operating the respirator after the Low

Battery Alarm has triggered can cause the flow to fall below the minimum design flow, which may result in

overexposure to contaminants and lead to sickness.

4.4. BATTERY

CleanSpace Respirators have an internal lithium ion (Li-ion) polymer battery. Lithium ion (Li-ion) batteries have the highest

energy density of all battery types and are widely used in portable electronic devices. The commonly available Li-ion polymer

batteries are packaged in a soft polymer film. The soft packaging allows the cells to expand under extreme heat, making the

battery safer in fault conditions. CleanSpace Respirators use quality Li-ion polymer batteries and are designed to be viable over

a minimum of 500 complete charge and discharge cycles while still maintaining at least 70% of their specified full capacity.

Battery Precautions

The following precautions must be followed during use:

•Avoid mechanical shocks or impacts from any sharp or hard objects.

•Do not use the respirator if there are any signs of severe mechanical damage.

•Do not use or place the respirator in extreme heat, such as in direct sunlight, near heat sources, etc. The battery

will be damaged if its temperature rises above 158°F (70°C). The respirator will stop functioning if its internal

temperature rises above 140°F (60°C) or falls below 14°F (-10°C).

•Do not dispose of the respirator in a fire.

•Do not use the respirator in heavy rain or allow it to get wet or immersed in liquid.

•Do not disassemble the Power Unit case. Disassembly will void the Manufacturer’s Warranty. There are no user

serviceable parts inside.

WARNING

Always correctly use and maintain the internal lithium-ion battery packs. Failure to do so may result in fire

or explosion or could adversely affect respirator performance and result in injury, sickness or death. Do not

charge the on-board battery with unapproved chargers, in enclosed cabinets without ventilation, near

flammable liquids or gases, or near sources of high heat. Do not immerse the device in water. Do not use,

charge or store the device outside the recommended temperature limits.

WARNING

CleanSpace ULTRA is not intrinsically safe. Do not use in flammable or explosive atmospheres. Doing so may

result in injury or death.

WARNING

In the extremely rare circumstance that the battery is damaged and electrolyte comes in contact with eyes,

flush with water immediately and seek urgent medical attention.

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