Cleform Gilson 59015C Manuale utente

GILSJJN MIXERS

5 1/2 CU. FT.

CONCRETE MIXER

MODEL: 59015C

OPERATOR’S GUIDE & PARTS MANUAL

GILSJJN MIXERS

4343 Easton Road · St. Joseph, MO 64503

816-233-4840 · 800-253-3676

Fax 816-233-4624 · 888-253-3676

E-Mail: [email protected]

Web Address: www.cleform.com

INTRODUCTION

This operator’s manual has been prepared to provide the information you need to

correctly operate and maintain your unit. Read it carefully and keep it for future

reference. Should you ever need repair parts or service, contact your authorized

parts and service dealer.

Be sure safety precautions are observed. Read and Follow all safety and operating

instructions in this Operator’s manual.

The replacement of any part on this product by other than the manufacturer’s authorized

replacement part may adversely affect the performance, durability or safety of this

product.

The manufacturer reserves the right to make changes on, or add improvements to its

product at any time without prior notice or obligation. The manufacturer also reserves

the right to decide, upon its discretion and at any time, to discontinue a product.

TABLE OF CONTENTS

1. Safety Precautions ………………………………….2

2. Operation

Drum Speed ……………………………………. 3

Getting Ready For Mixing ………………………3

Loading The Mixer …………………………….. 4

Unloading The Mixer …………………………...4

Cleaning The Mixer ……………………………. 4

Extension Cords-Electric Motor ……………….. 4

3. Lubrication And Storage …………………………...5

4. Replacement Decals

Safety …………………………………………... 6

Standard ………………………………………... 6

5. Concrete Mixer Parts ……………………………… 7

Parts List ……………………………………….. 8

IMPORTANT: IF SAFETY OR STANDARD Decals are missing, illegible, or

damaged, they should be replaced. See “Replacement Decals” section

1-SAFETY PRECAUTIONS

THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP

PREVENT ACCIDENTS. A CAREFUL OPERATOR IS THE BEST

OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING

CERTAIN PRECAUTIONS. READ AND TAKE THE FOLLOWING

PRECAUTIONS BEFORE OPERATING THIS EQUIPMENT TO HELP

PREVENT ACCIDENTS. EQUIPMENT SHOULD BE OPERATED ONLY BY

THOSE WHO ARE RESPONSIBLE AND INSTRUCTED TO DO SO.

§Read all mixer and electric motor/engine instructions before operation.

§Use a grounded, three wire plug-in for all mixers using an electric motor or an

electric starting engine.

§Do not use mixer in standing water if powered by an electric motor or an electric

starting engine.

§Do not over-fill the mixer. There should not be any liquid running out of the mixer

drum.

§Know how to stop the motor/engine instantly.

§Keep hands and feet away from all moving parts.

§If you are unfamiliar with the mixer, test run the empty mixer prior to actual use.

§Never charge or fill unit prior to starting, as the over-load initially encountered could

damage the motor/engine.

§Stop motor/engine whenever you leave or clean the unit. Disconnect power cord on

electric motor.

§Never operate mixer without guards being properly positioned and secure.

§Avoid spilling gasoline. Never fill tank while the engine is running or while you are

smoking.

§Open doors if engine is running in an enclosed area. Exhaust fumes are dangerous.

§Store gasoline in safe container. Store the container in a cool, dry place. Do not

keep in the house or near heating appliances.

§Never reach into drum while mixer is running.

§Keep mixer in good operating condition. Loose or damaged parts are dangerous and

should be tightened or replaced before operating.

§Keep bystanders, especially children, away from mixer while operating.

2-OPERATION

DRUM SPEED

The mixer drum should revolve between 20 and 25 R.P.M.’s for best results in

mixing concrete. To obtain this speed using a 1725/1800 R.P.M. electric motor, use a

2” diameter “A” section V-pulley.

If using a 6 to 1 speed reduction 3 H.P. gasoline engine, use a 6 ¼” diameter “A”

section V-pulley.

GETTING READY FOR MIXING

Lay out forms for your concrete floor, patio, driveway, sidewalk, etc.

The quality of concrete is directly related to the quality of the cement paste. The

quality of the paste, in turn, is directly related to the amount of water mixed with the

cement. For a given amount of cement, as the amount of mixing water is reduced, the

strength of the paste increases, making the concrete stronger and more durable.

The proportions by weight given in Table 1 can be used as a starting point to make 1

cu. Ft. (0.028 m3) of strong, durable concrete. The proportions given in Table 2 are

volumetric; 1 bag of cement is equal to 1 cu. ft. (0.28 m3) and weighs 94 lbs.

(42.6 kg). The Canadian bag of cement has a net mass of 40 kg.

The proportions are only a guide and may need adjustments to give a workable mix

with locally available aggregates.

Table 1. Proportions by Weight to Make 1 Cu. Ft. of Concrete

Air-entrained concrete Concrete without air

Course Course

Cement Sand aggregate Water Cement Sand aggregate Water

lb lb lb lb lb lb lb lb

29 53 46 10 29 59 46 11

27 46 55 10 27 53 55 11

25 42 65 10 25 47 65 10

24 39 70 924 45 70 10

23 38 75 923 43 75 9

*If crushed stone is used, decrease coarse aggregate by 3 lbs and increase sand by 3 lbs.

Metric conversion: 1 lb = 0.121 kg 10 lbs = 4.54 kg

1 in. = 25mm

1 Cu. Ft. = 0.028 m

Table 2. Proportions by Volume* Air-entrained concrete Concrete without air

Course Course

Cement Sand aggregate Water Cement Sand aggregate Water

lb lb lb lb lb lb lb lb

12 1/4 1 1/2 1/2 12 1/2 1 1/2 1/2

12 1/4 21/2 12 1/2 21/2

12 1/4 2 1/2 1/2 12 1/2 2 1/2 1/2

12 1/4 2 3/4 1/2 12 1/2 2 3/4 1/2

12 1/4 31/2 12 1/2 31/2

*The combined volume is approximately 2/3 of the sum of the original bulk volumes.

Maximum-

size course

aggregate in.

1 1/2

3/8

1/2

3/4

1 1/2

Maximum-

size course

aggregate in.

3/8

1/2

3/4

Portland Cement Association 1980

LOADING THE MIXER

Start the mixer. Refer to motor/engine instructions. After drum has started rotating, pour

about half of the water in the drum.

NOTE: The drum my leak slightly when first used. This will stop after a few batches.

Add aggregate (gravel) first then cement and last sand.

UNLOADING THE MIXER Refer to Fig. 1

Allow the entire mixture to mix for one full minute. Do not stop mixer from rotating.

Hold the tilt handle and unlock the stop lever. Dump concrete to either side by tilting the tilt

handle in the direction required. Before reloading the mixer, slowly pour a pail of water over

the lip of the drum, permitting water to clean the inside of drum. When cleaned, dump water.

Now you are ready for your next batch.

CLEANING THE MIXER

After each run of concrete has been poured, do the following:

With the drum rotating, spray water into drum permitting the water to run down the inside

and outside of drum. Add one shovel full of coarse aggregate and permit this mixture to

scour the inside of drum for about two minutes.

This practice will help keep the drum clean, which is essential in obtaining the best mixing

result. Never permit concrete to harden on either the inside or outside of drum.

EXTENSION CORDS-ELECTRIC MOTOR

The following size extension cords should be used for this mixer: length of cord, up to 100 ft-

14 gauge wire; up to 200 ft-12 gauge wire; up to 300 ft – 10 gauge wire; up to 400 ft – 8

gauge wire.

3-LUBRICATION & STORAGE

Each day before operating, lubricate at the following points:

Engine/Motor – Refer to engine/motor operating instructions for all maintenance and

lubrication instructions and requirements.

GREASE FITTINGS:Refer to Fig. 2

Clean off grease fitting before greasing. Use pressure type grease gun. Grease lightly

with general purpose grease (2 to 3 pumps).

§Drum Shaft Bearings (where used)

§Drive shaft Bearings

§Tilt Wheel Shaft Bearings (where used)

§Brake Lever Shaft (where used)

OIL:

Refer to Fig. 2

Use SAE 30 engine oil.

§Yoke Tilt Mechanism

STORAGE

For short term storage, clean the mixer and store in a dry place. If the mixer is not to

be used for an extended period of time, service mixer completely and store it in a dry

place.

1. Refer to motor/engine instructions for storage instructions.

2. Cover exposed metal surfaces with a thin coat of SAE 30 engine oil.

3. Lubricate per instructions under LUBRICATION & STORAGE section.

4-REPLACEMENT DECALS

#217728: Decal, Safety Instructions

#5706: Decal, Gilson Name Plate

#38257: Decal, Drum Rotation

CONCRETE MIXER PARTS LIST

ITEM NO. PART NO. DESCRIPTION QTY.

11102 Grease Fitting 1

21183 Grip 1

319866 Bearing Cap 1

419902 Drum Assembly 1

519911 Blade Assembly 2

619913 Paddle Assembly 2

719914 Drum Shaft Assembly 1

8214858 Belt Guard Cover 1

9214907 Belt Guard Assembly 1

10 245948 Frame Assembly 1

11 245949 Yoke Assembly 1

12 245952 Tilt Handle 1

13 245956 Bushing Spacer 2

14 245977 Yoke Lock Tube 1

15 245978 Yoke Lock Assembly 1

16 245980 Pivot Tube 2

17 29209 Pulley 1

18 4959 Bushing 2

19 5450 Drum Shaft Spacer (Light) AS REQ'D

20 5452 Drum Shaft Spacer (Heavy) AS REQ'D

21 5498 Ring Gear 1

22 5523 Skid 2

23 5904 Grease Fitting (Drum) 1

24 763-40033 Drum Shaft Bearing 1

25 6007 Pinion Gear 1

26 6008 Drive Shaft 1

27 70448 Bolt, Carriage 3/8-16 x 3/4 8

28 70456 Bolt, Carriage 3/8-16 x 1 3/4 4

29 70073 Set Screw, Square Hd. 1/2-13 x 1 1

30 70090 Cap Screw, Hex Hd. 1/4-20 x 1/2 Plated 5

31 *Cap Screw, Hex Hd. 5/16-18 x 1 Plated 2

32 70249 Cap Screw, Hex Hd. 3/8-16 x 1 1/2 5

33 70343 Cap Screw, Hex Hd. 1/2-13 x 1 1/2 2

37 *Nut, Hex 1/4-20 Plated 5

35 70549 Nut, Hex 5/16-18 Plated 2

36 *Nut, Hex 3/8-16 20

37 *Nut, Hex 1/2-13 2

38 70701 Washer,Flat 5/16 Plated 2

39 70703 Washer,Flat 3/8 5

40 *Washer,Spring Lock 1/4 Plated 5

41 *Washer,Spring Lock 5/16 Plated 2

42 *Washer,Spring Lock 3/8 7

43 *Washer,Spring Lock 1/2 2

44 71017 Roll Pin 7/32 x 1 1/2 1

45 5269 Drum Shaft Bushing 2

46 *Bolt,Hex Hd. 3/8-16 x 3 1/4 2

47 760-40043 Pulley Spacer 1

*Common Hardware May Be Purchased Locally.

MIXERS ONE-YEAR WARRANTY

This product is warranted to the original purchaser only, to be free of defects in

material and workmanship under normal use, for one year from purchase date.

Cleform Tool Corp. shall without charge for parts and labor, repair or replace such

parts which are found to be defective. All transportation charges for replacement

parts must be borne by the purchaser.

For warranty service, the product must be delivered, with proof of purchase date, to

the dealer of original purchase, or any factory authorized service dealer. The delivery

of the unit must be made no later than 30 days after the expiration of the warranty

period.

If difficulty is encountered in having warranty work performed, contact the factory

Service Department:

CLEFORM TOOL CORP.

4343 EASTON ROAD

ST. JOSEPH, MO 64503

800-253-3676 PHONE

888-253-3676 FAX

Exclusion from this warranty:

1. The following items are not covered under the CLEFORM TOOL CORP. One

year Warranty and are warranted by their respective manufacturer.

a) Engines, including starters, generators, alternators and gear reducers.

b) Enclosed gear transmissions.

(Note: A copy of the warranty and service contact information for the

above items is furnished with the individual product).

2. All consequential damages, including pickup and delivery of the unit,

communication, mileage charges and/or rental of a replacement unit during

repairs are not covered under this warranty, nor is any loss of income and/or other

loss resulting from the failure of the product to function due to a warranty defect.

3. This warranty will not apply when the product becomes inoperative due to

misuse, normal wear, neglect, improper maintenance, accident or freight damage;

has not been operated and maintained in accordance with the instructions

furnished in the Operator’s Manual; or has been altered or modified without

approval from the factory Service Department.

4. No parts or products are to be returned to the factory without prior written

approval from the factory.

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