Clinton 1095E Manuale utente

CLINTON INDUSTRIES, INC

207 Redneck Ave, Little Ferry, NJ 07643

PHONE: 201 440 0400 Fax: 201 440 5040

EMAIL: general@clintonind.com

Model 1095E

Air Saver, Waste Removal and Chopper

April 2006, by Peter Schueler, Clinton Ind.

Rev.: August 2006

Rev.: November 2007: 1095E01.8

Rev. July 2008 add trouble shooting to manual

Please Note (Output Venturi / Waste removal / Motor run)

To get a permanent output signal on output “WASE REMOVAL 2” while the motor

is running, set the waste removal timer to zero (0) milliseconds (parameter 4.1.4.)

To get just the venturi function, set waste removal counter zero.

To operate the venturi at the end: Parameter 4.4.3. starts the venturi. The venturi is

turned ON during stitch count of parameter 4.4.4.

Parameter 4.4.6 operates the chopper at the end

The total amount of venturi stitches has to be larger then stitches for the chopper !!

Description about:

….. Indroduction Page 1

….. Programming Page 2

….. Access to Hidden Parameters Page 3

….. Master Reset Page 3

….. Parameters (Operators) Page 4

….. Parameters (Advanced) Page 7

….. Built-in Test Procedure Page 10

….. Display the Program ID Page 10

….. Built-in Test Procedure Page 11

….. In- and Outputs Page 11

….. Display the Program ID Page 12

….. Program a Memory Chip (E- prom) Page 12

….. Trouble Shooting Page 13

….. Photo Eye(s) Page 17

- 1 -

There is a slightly difference between the 900er series and the new

advanced M16 system.

Before using the new system, please read this carefully !!!

Power-On:

Due the motor does not use commutator lines, the system has to check the

location of the index in the power-on procedure. The motor has to be

connected completely to the box (power- and encoder cable) before the

power is turned on! The motor will not work, if it is connected after the

power is already turned on. (old system: The motor can be connected any

time)

LCD- display box (Programmer)

To connect or disconnect the LCD- box, the power has to be turned off

to initialize the system after power-on

Going to the “Hidden Parameters” or “MASTER RESET”:

The same procedure as with the old system: Turn the power on by pressing

the desired buttons.

In some cases, when the power was completely off and is turned on, the LCD-

display stays blank for as couple of seconds. The reason is a longer RESET-

mode. In this case, turn on the power, wait until the display is initialized and

reads “OPERATING MODE”. Now turn the power off.

The display reads: “…..saving data” and then “goodbye, see you”

Before the display gets blank again, turn on the power and follow the

procedure to go to the “HIDDEN PARAMETER” or “MASTER RESET”

Set the Positions

This is similar to the old system using the mini motor. There is a ‘teach-in’

mode in the ‘hidden parameters’, group ‘ POSITIONS’.

Go to the desired parameter: ‘NEEDLE UP’, ‘NEEDLE DN’ or ‘TRIM”,

then turn the hand wheel to the desired position and press the NU-ND

button.

This will store the position. You can see the result in the display.

Caution:

You can not turn on the power and set the positions. The hand wheel has to

turn at least one revolution to know about the location of the index.

` -- 2 --

MODES OF OPERATION:

The LCD display can be operated in three (3) different modes.

They are:

1. OPERATING MODE: To operate the machine

2. PROGRAMMING MODE: To change a parameter

3. TEST MODE An easy way to maintain and check the system.

Two different parameter levels are available:

OPERATORS LEVEL (Basic)

MECHANICS LEVEL (Advanced)

To use the MECHANICS LEVEL, please see the section 2.0.0 (Access to “HIDDEN

PARAMERTERS)

1.0.0. HOW TO CHANGE A PARAMETER:

Four parameter groups are available (OPERATORS LEVEL)

SPEEDS

TIMERS

COUNTERS

TOGGLE SWITCHES.

To change a parameter, please proceed the following sequence:

STEP 1

Push the ‘ARROW ROUND’ button repeatedly until the desired parameter group is displayed.

STEP 2

Push the ‘SET’ button repeatedly until the desired parameter is displayed

STEP 3

Change the parameter with the buttons:

‘ARROW-UP’ (increase the value)

or ‘ARROW DOWN’ (decrease the value)

In the group ‘TOGGLE SWITCHES’ , either button, “ARROW UP” or “ARROW DOWN”

will toggle the parameter.

PLEASE NOTE:

To optimize a certain parameter, it may be necessary to go repeatedly from the operation mode

back to the same parameter.

It can be easy done by pressing the ‘SET’ button.

If the program is in the OPERATION MODE, the SET button takes you right back to the last

displayed parameter.

Exemption:

If you are in the group “TOGGLE SWITCHES”, the “SET” button brings you to the first parameter of the

group “TOGGLE SWITCHES”

If a parameter was changed by accident and the machine doesn’t work properly, it is possible

to go back to the original factory setup by using the feature of the MASTER RESET (section 3.0.0).

-- 3 --

2.0.0 ACCESS TO the 'HIDDEN PARAMETERS'

Step 1:

Turn power OFF

Step 2:

Press the NEEDLE UP / DOWN and ARROW RIGHT buttons at the same time.

Step 3:

Turn the power ON while both buttons are held down.

wait until a string of stars is displayed (******), which are counting down.

Step 4:

Release both buttons and press the ‘SBT’ button before the stars disappear.

Go to the programming mode, the “HIDDEN PARAMETERS” follow after the regular parameters.

The hidden parameters display stars in front of the group name:

Normal parameter: SPEEDS

Hidden parameter: **** SPEEDS

The ‘HIDDEN PARAMETER’ groups are displayed after going through the OPERATOR level.

Note: Access to HIDDEN PARAMETERS is disabled after power was turned OFF.

HIDDEN PARAMETERS are enabled automatically after proceeding a MASTER RESET.

3.0.0 MASTER RESET: (Caution: Overwrites the program memory with the default settings)

Step 1:

Turn the power off

Step 2:

Press 'NEEDLE UP / NEEDLE DOWN','ARROW RIGHT' and 'ARROW UP' button at

the same time.

Step 3:

Turn the power ON while all three push buttons are held down. The display alternates between:

' PUSH SET '

' FOR RESET '

Step 4:

Push the 'SET' button within 10 cycles. The display reads: ' PROGRAMMING '

Note:

If the 'SET' button is not pushed within 10 cycles, the program goes to the main menu

without executing the MASTER RESET.

-- 4 --

4.0.0 Operators Parameters:

SPEEDS: rpm (spm, stitches per minute)

4.0.1 Soft Strt. Soft start after End of Cycle

Range: 150 to 1000

Steps: 10

Default: 700

4.0.2 End Spd. End speed (Stitch count after uncover the photo eye)

Range: 500 to 3500

Steps: 100

Default: 1200

TIMERS ms (milliseconds)

4.1.1 Strt Del. Start Delay

The delay from presser foot down to start.

If the foot is already down, this time will not affect.

Range: 30 to 1000

Steps: 10

Default: 60

4.1.2 Vent.del Venturi Delay: The time, after the cycle is finished, the venturi

is still turned on

Range: 10 to 2500

Steps: 10

Default: 350

4.1.3 Cutter Cutting (chopper) time

Range: 10 to 2500

Steps: 10

Default: 80

4.1.4 Waste Waste removal off time

If this timer is set to zero, waste removal output stays on all time

Range: 0 to 1000

Steps: 10

Default: 350

--5 –

4.4.0 COUNTERS, (Numbers of Stitches)

4.4.1 Soft St Soft Start after End of Cycle

Range: 1 to 30

Steps: 1

Default: 3

4.4.2 Vent.fnt Venturi Front count

If this counter is set to zero, the function is turned off !

Range: 0 to 100

Steps: 1

Default 15

4.4.3 V-end ST Stitches to the start point for Venturi at the end

The counter after the photo eye is uncovered to stop

Range: 0 to `100

Steps: 1

Default: 0

4.4.4 V-end ON Stitches Venturi at the end is turned ON

The counter after the photo eye is uncovered to stop

Range: 0 to `100

Steps: 1

Default: 25

4.4.5 Waste rem Waste removal function

If this counter is set to zero, the function is turned off !

Range: 0 to 100

Steps: 1

Default: 35

4.4.6 End Cut Cut after eye uncovered

The counter after the photo eye is uncovered to stop

Range: 1 to `100

Steps: 1

Default: 25

- 6 -

4.6.0 TOGGLE SWITCHES

4.5.1 PF/EOC Presser Foot End of Cycle UP / DOWN

Default: DOWN

4.5.2 PF/seam Presser foot in the seam UP / DOWN

Default: DOWN

4.5.1 Slow End ON / OFF

Default: ON

4.5.3 Pos in Cyc Needle Position in Cycle UP / DOWN

Default: DOWN

4.5.4 Soft Start ON / OFF

Default: OFF

4.5.5 START EYE COVERED / ALWAYS

Default: EYE COVERED

4.5.6 Front Cut ON / OFF

Default: OFF

4.5.6 End Cut ON / OFF

Default: OFF

-- 7 --

5.0.0 HIDDEN PARAMETER

5.1.0 ***** SPEEDS (rpm)

5.1.1 MINIM. Minimum Speed

Range: 30 to 600

Steps: 10

Default: 210

5.1.2 MAXIM. Maximum Speed

Range: 500 to 6500

Steps: 100

Default: 4200

5.2.0 ****** TIMERS (milliseconds)

5.2.1 RES.BRK Residual Brake, The time the residual brake is turned on after stop

Range: 10 to 2000

Steps: 10

Default: 40

-- 8 --

a. ***** POSITIONS

Default settings are not important because the position

depends on the location of the Index.

Using the “teach-in” mode, this parameter can be set the

following way:

1. Go to the desired parameter (for example needle up)

The display reads the parameter and a number

2. Turn the hand wheel to the desired position (needle-up)

The display does not change

3. Press the NEEDLE-UP/NEEDLE-DOWN” button

The display changes the number, this is the new position

This number can be corrected by using the ARROW-UP

Or ARROW-DOWN button

5.3.1 DN. POS Needle Down Position

This parameter can be changed by:

a) Arrow-Up / Arrow-down Buttons

b) Teach-in mode

5.3.2 UP POS Needle Down Position

This parameter can be changed by:

a) Arrow-Up / Arrow-down Buttons

b) Teach-in mode

5.4.0 ****** MISCELEN (Miscellaneous)

Presser foot duty cycle:

Due the voltage is too high to turn a solenoid permanent on all time,

the current is turned on only permanently a short time, after that,

the current has to be chopped.

For example: Duty cycle 40% means 40% on, 60% off

If the duty cycle is too low, the solenoid will not stay on.

If too low, the solenoid will turn too hot!

5.4.1 PF 100% Presser foot on 100 %

Range 10 to 2000

Steps: 10

Default: 200

5.4.2 PF DUTY Presser foot duty cycle

Range 10 to 100

Steps: 10

Default: 50 (50%)

-- 9 --

Acceleration / Deceleration Ramp:

The lower the number, the slower the Ramp!

5.4.3 ACCEL Acceleration ramp

Range 15 to 50

Steps: 1

Default: 40

5.4.3 DECEL Deceleration ramp

Range 15 to 50

Steps: 1

Default: 40

5.5.0 ****TOGG SW TOGGLE SWITCHES

5.5.1 DIRECTN Direction of Rotation (CCW / CW)

Default: CW (Clockwise )

5.5.2 START The next start after end of cycle

the front eye (eye 2) must be covered or not covered

Default: covered

5.5.3 POSITION fast or normal

Default: normal

5.5.4 AUTO MODE ON or OFF

Default: OFF

5.5.5 SEE REGS (See the processors internal registers) ON or OFF

Default: OFF

5.5.6 LCD- progr. (LCD- Programmer ***) YES or NO

Default: YES

*** If the unit is used without the LCD- programmer, this parameter has

to be on “OFF”, otherwise the machine will not run properly.

Indice

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