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FLX1006567-02©FlexLink 2021
MAINTENANCE MANUAL WL
MAINTENANCE MANUAL
2FLX1006567-02©FlexLink 2021
Table of content
1.Troubleshooting ......................................................... 3
2. Maintenance ............................................................. 3
3.Conveyor assembly ................................................... 4
4.Slide rail and support rail ........................................... 5
4.1.Belts ........................................................................ 6
4.2.Roller Kit ................................................................. 9
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1.
2.
1. Troubleshooting
Executed by skilled personnel
EN Issue Cause Action Reference
1. No rotation of
wheel
Mechanically hindered Remove cause
Incorrectly connected
or damaged electrical
cables
Check sensors and
motor cables for dama-
ges
See Motor manual
2. No indicator or red
indicator on motor
See Motor manual
Troubleshooting executed with power on, must be executed only by skilled personnel which have taken necessary safety
precautions.
2. Maintenance
Executed by skilled personnel
EN Maintenance schedule
Once a month 1. Wipe off and vacuum clean to remove dirt.
Every 1500 h 2. Tighten all screws
Maintenance executed with power on, must be executed only by skilled personnel which have taken necessary safety
precautions.
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3. Conveyor assembly
Support profiles
The beams are connected using the Connecting strips for beam.
Note the different location of the support profiles due to belt wi-
dth. See table below for placement of the support profiles.
4. Slide rail and support rail
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Slide rail and support rail are standard FlexLink equipment and
are described in the Mounting instruction; “Installation of plastic
slide rail and support rail” (FLX1003231).
The slide rails used in the WL conveyor system are mounted in
three steps as shown below.
123
WLCS 25x5 H
WLCS 25x5 H
XBCR 25 HB
XBCR 25 H
XBCR 25 H
XBCR 25 H
XBCR 25 HB
Use the mounting tool (WLMR 135) for slide rail
To remove inner support rail (WLCS 25x5 H) use a knife to cut along marked slots.
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6FLX1006567-02©FlexLink 2021
4.1. Belts
The belts are delivered in one meter section to be manageable. They are
mounted in the conveyor using the belt insertion section. The belt should be
mounted with the front in the running direction.
1. Loosen the two screws and remove the cover on both sides.
2. Insert the belt from the top: insert the front of the belt pointing
towards the End drive unit.
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3. Insert the belt and push it forward.
4. Assemble the belt section with the previous section; align the
links on the two belts and insert the rod.
5. Press the rod into the belt until it “snaps” in place.
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6. Continue inserting required number of belt sections.
When the total number are installed and stretched the correct
length should be checked. The belt should not be stretched
neither be too long (compressed links behind the drive unit)
200-300mm
7. Fitting the belt in the drive unit. It is important the belt fits
into the cogs. If the belt is not properly fitted on the cogs, it will
bypass the teeth of the cogs when operating the conveyor. If
the belt is attached incorrectly, a bubble will appear in the belt.
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4.2. Roller Kit
1. Use the roller kit to relieve the belt from its own weight. The roller kit is
mounted with a C-C of 400 mm all under the belt
45
100
84,6
43,2
C-C 400
2. The profile needs to be mounted horizontally.
3. Wheels of the profile should be in line with belt under-
side, to high they will create a convex shape.
10 FLX1006567-02©FlexLink 2021
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