Cole Parmer 1540CP Manuale utente
Digital Batch Mixer User Manual
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Contents
Language Index 1
Packing List 1
Safety Instructions 2
Introduction 3
Safety Label Legend 3
Safety Features 4
Accessories 5
Approvals 5
Technical Data 5
Environmental Operating Conditions 6
Installation Instructions 6
Features and Operation 8
Basic Settings 10
Feature Settings 10
Data Logging 13
Communications 14
Software Updates 15
Warnings and Notications 16
Cleaning and Service 17
Language Index
English 3
Packing List
Compare the contents of the shipment to the items on the following list to ensure all parts are received. Do not discard
the container and packing materials until all parts are accounted for. It is recommended to keep the original packaging for
transportation and storage.
• Cole-Parmer Digital Batch Mixer
• Chuck with Key
• Chuck Shaft Guard
• Cord Set
• Instruction Manual
• Memory Stick
• Hex Key - 5 mm
Complete the supplied warranty card to register your product and receive access to software updates.
1540MN004
Rev00
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Safety Instructions
CAUTION / WARNING
1. All operators must be familiar with the mixer and read this entire manual. If the mixer is used in a manner not specied
by the manufacturer, the protection provided by the equipment may be impaired.
2. Ensure that only trained staff operate the mixer.
3. Because the combinations of products, impellers, stirring vessel, and medium are nearly endless, user safety cannot
be ensured solely with product design requirements. For this reason, it may become necessary for users to take
additional precautionary safety measures.
4 Ensure the Power Switch and Quick Stop switch of the mixer can be accessed immediately, directly and without risk at
any time, and above all, in case of fault.
5. The mixer must be securely xed to a stable support. The high torque produced by the mixer requires particular care
in the choice of support for the mixer and vessel. Mixer not intended for hand held operation.
6. All mixing impellers must be in good condition with straight shafts. If the mixer vibrates at high speeds check the shaft
for damage and repair or replace it.
7. The mixer must be supplied with the rated voltage (see serial label).
8. Ensure that the mixing impeller does not contact the stirring vessel.
9. Spinning impellers can cause severe personal injuries. Operators must use extreme care and good judgment when
mixing at any speed.
10. Always ensure the power switch in the OFF position or disconnect the power before changing the impeller, attaching
the shaft guard, and tting accessories. Do not attempt to service or reposition the mixer while shaft/impeller is
rotating.
11. CAUTION: This is not an explosion proof mixer. Do not use with highly ammable or explosive materials. Do not
operate the mixer in explosive atmospheres, with hazardous substances or under water.
12. Extreme care must be taken when mixing chemicals so that no chemicals are splashed outside the mixing vessel.
Care must be taken when changing to faster mixing speeds. On power up, the mixer will display its set speed and will
climb to that speed when the PAUSE/PLAY button is pushed. Always start at lowest speed if unsure of maximum safe
speed.
13. Do not operate while standing in water. Keep the mixer dry and do not immerse any part, except the impeller into any
liquids. Protect from splashing.
14. Ensure that no loose clothing, jewelry, or hair can become entangled in any rotating parts. A fast spinning chuck can
cause injury to an operator.
15 Power can be interrupted to the mixer by pressing the power switch or by disconnecting the mains cord. If rotating, this
will cause the mixer to stop.
16. Shaft rotation can also be stopped by pressing the PAUSE/PLAY button. This does not disconnect power to the mixers
internal drive circuit.
17. Wear safety goggles and suitable clothing when operating the mixer.
18. Repairs must be carried out only by technicians authorized by Manufacturer.
19. The motor, transmission or housing surface may become hot during operation.
20. Motor fan cover must be secured in place during operation.
21. Always conrm the direction of rotation as noted on the Home Screen dashboard prior to operation.
22. Ensure motor has been stopped by pressing the PAUSE/PLAY button before turning power switch off. Do not use the
power switch to stop rotation.
23. A Quick Stop switch has been incorporated for safety. Pressing the Quick Stop will immediately stop operation.
24. Mixer must be used with supplied power cord. The cord and grounded plug type are important safety elements. Do not
use an inadequately rated cord or ungrounded plug. Always connect the mixer to a grounded outlet. Do not alter the
plug.
25. Following periods of operation, ensure mixer has adequately cooled before handling.
26. Noise levels may exceed 80 decibels under certain operating conditions. Ear protection recommended.
27. Only use guarding provided by the manufacturer (see accessories section).
28. If the reason for loss of power is uncertain, switch off the mixer and check for mechanical hazards prior to resuming
operation. When Resume on Power Up feature is set to on, a 5 second delay occurs, 5 short beeps sound and a
notication appears on screen prior to start. When audible alarm sounds, please keep clear of moving components. In
the absence of audible alarm or on screen notication, switch off the mixer and check for mechanical hazards.
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Safety Label Legend
CAUTION: Refer to Manual
1. CAUTION: Through shaft cover must be securely
pressed in place for water protection.
2. CAUTION: Motor fan cover must be secured in place
during operation.
3. CAUTION: Surface may become hot during
operation.
4. CAUTION: Communication port cover must be se-
curely pressed in place for water protection.
5. CAUTION: Read operating instructions carefully and
in full.
Read operating instructions
carefully and in full.
Betriebsanleitung gründlich
und aufmerksam lesen.
Lire le mode d’emploi
attentivement et intégralement.
Lea las instrucciones de uso en
su totalidad y detalladamente.
6. AC Label
Introduction
This mixer is specically designed for professional use in the laboratory and for use in industry to stir liquids with various
properties and applications. The mixer rotates at 50-1500 rpm with a peak torque of 3000 Ncm.
This mixer uses a high efciency brushless DC motor which yields high torque over a very wide speed range. The speed is
kept constant with continuous feedback to the motor. The mixer is designed for reliability and durability. There are no wear
parts that require user service during the normal life of the mixer. There are no user serviceable parts.
This mixer is designed for safety. It comes on in the ‘pause’ mode once power is activated. The mixer has integrated overload
and overheat protection which ensures no damage can occur to the electronics, motor or transmission when an overload
situation occurs, such as too great a torque demand or mixer overheating (see Warnings and Notications).
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Safety Features
This mixer includes the following safety features. Please reference Features and Operation section and Warnings and
Notications section for further details.
Quick Stop
Press to immediately stop operation in the event of an unforeseen safety risk to the operator or environment.
Remote Control Enabled Notication
When remote control is enabled, notication appears on screen when attempting local operation.
Resume on Power Up Notication
When mixer is programmed to Resume on Power Up, a visual and audible warning occurs during a 5 second start up delay.
See Feature Settings for additional information.
Overheat Warning
Operation stops when control board temperature reaches 160° F (70° C). Notication and instructions appear on screen.
Overheat Motor Warning
Operation stops when motor temperature reaches 220° F (105° C). Notication and instructions appear on screen.
Overload Warning
Operation stops when torque requirements exceed capabilities or output shaft is locked. Notication and instructions appear
on screen.
Chuck Shaft Guard
Provides guarding of rotating chuck and mixing shaft.
Thermal Cut Off Switch
If the mixer temperature (at base of motor) exceeds 140° F (60° C), an internal thermal cutoff is activated eliminating all
power to the mixer and display will be blank. Once mixer cools to below 104°F (40° C), power is automatically reinstated
with mixer in the paused state. Use keypad to continue operation.
Note: If Resume on Power Up feature is active, operation will resume immediately when power is restored.
Diagrams
Resistive Touch Screen
Shaft Guard
Through Shaft Cover
Fan Cover
Quick Stop
Chuck
Power Switch
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Accessories
The following accessories can be purchased from Cole-Parmer:
• 50019-97 Chuck with Key, SS, Accepts up to 16mm shafts
• 50019-99 Chuck Key Only, for Chuck Set
• 04600-23 Stand – Manual Lift with Casters
• 50019-96 C-Clamp Set multi-position includes hardware - SS
• 50019-94 Plate Mount 100 x 260 mm includes hardware - SS
• 50019-95 Accessory Set Screen Protector 62 x 101 mm
• 50019-92 Impeller - Propeller 102 mm dia welded to 914 x 13 mm shaft - 316 SS polished
• 50019-93 Impeller - Propeller 152 mm dia welded to 914 x 13 mm shaft - 316 SS polished
Approvals
Mixer Approvals
Model Standards
1540CP
CAN / CSA 61010-1 &
61010-2-51 3rd edition
UL61010-1 3rd edition.
Technical Data
Rating 120 volts +/- 10 % at 60 Hz 6.25A
Installation category (in accordance with IEC664) II
Maximum output power (mechanical) ½ hp, 300 Watts
Speed range 50-1500 rpm
Graphic User Interface Resistive touch screen
Speed readout accuracy +/- 1 rpm or +/- 1% of reading
Torque maximum
at stirring shaft
low speed (50-299 rpm) 2500 Ncm (continuous) 3000 Ncm (peak)
high speed (300-1500 rpm) 500 Ncm (continuous) 600 Ncm (peak)
Torque readout
accuracy
low speed (50-299 rpm) +/-150 Ncm or +/- 5% of reading; whichever is greater
high speed (300-1500 rpm) +/-20 Ncm or +/- 5% of reading; whichever is greater
Maximum stirring volume 200 litres (55 US gal)
Motor Type Brushless DC
Weight (without chuck) 12 kg (26.45 lbs)
Drive 2 stage transmission, lubricated
Through shaft diameter 15.9 mm (5/8 in)
Chuck 304 SS; Accepts shafts up to 15.9 mm (5/8 in) dia; keyed
Mounting Bolt Pattern 87.6 mm (3.45 in) square with M6 threaded holes
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Environmental Operating Conditions
The mixer must operate in the following conditions:
Indoors
• Altitudes up to 2000 m (6500 ft.).
• Temperatures from 41° F to 104° F (5° C to 40° C).
• Maximum relative humidity 80% for temperatures up to 88° F (31° C) decreasing linearly to 50% relative humidity at
104° F (40° C).
• Pollution degree 2.
Installation Instructions
Unpacking and Assembly
1. Always use the hand grips to lift the mixer.
2. Slide ngers of one hand into the front hand grip pocket.
3. Wrap ngers of other hand around the rear hand grip.
4. Carefully lift with the mixer weight equally balanced between both hands.
The packaging can be re-used for mixer and accessory storage.
CAUTION / WARNING
Always hold by the two hand grips, supporting the mixer until securely mounted on an appropriate xture. Mixer not intended
for hand held operation.
CAUTION / WARNING
Mixer has a maximum recommended tilt and angle (forwards and backwards) of +/- 25 degrees and a maximum
recommended rotation angle (side to side) of +/- 15 degrees. The mixer can be used outside of the recommended limits
for short periods of time. Prolonged use beyond the recommended angle reduces the lubrication of internal transmission
components and could result in permanent damage.
Mounting the Mixer
Four mounting bolts located on the bottom of the mixer allow for secure attachment to an appropriate stand or xture. The
holes are arranged in an 87.6 mm (3.45 in) square pattern with M6 threaded holes. Use the provided hardware and 5 mm
hex key to tighten or loosen bolts.
Lock Washer - 4 required (included)
Flat Washer - 4 required (included)
Assembly Screw - 4 required (included)
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Mounting Bolt Pattern
87.56 mm
(3.45 in)
44.52 mm
(1.75 in)
71.75 mm
(2.82 in)
87.56 mm
(3.45 in)
9.09 mm
(0.36 in)
121.10 mm
(4.77 in)
44.92 mm
(1.77 in)
343.48 mm
(13.52 in)
Mounting Accessories (optional)
• Mounting Plate - Stainless steel plate (100 x 260 mm) allows mixer to be securely mounted to an existing horizontal
surface.
• Clamp Set - Stainless steel adapter and c-clamp allows the mixer to be securely mounted to the side of a vessel,
drum or vertical surface. Use the C-Clamp Set to achieve any desired mixing angle.
Chuck and Chuck Shaft Guard Installation
1. Align the chuck set screw hole with the alignment mark on the collar.
2. Slide the chuck onto the motor output shaft until holes are aligned.
3. Tighten the set screw using the tool end of the chuck key (provided) or 3 mm hex key. The mounting screws will be
ush when properly installed.
4. Open chuck and insert the impeller shaft into the chuck to the desired length and secure with chuck key.
5. If desired, install the chuck/shaft guard with provided set screws using the chuck key tool or 3 mm hex Key.
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Power On
1. When the mixer is securely mounted, plug mains cord into appropriate power source.
2. Move power switch to the on position.
CAUTION / WARNING
• Ensure all rotating parts are guarded and protected from potential interference prior to engaging the power switch.
• Ensure Quick Stop is not engaged.
Mixer is shipped in the paused state with the following default values:
Data Logging Interval 1 Second
Language ENGLISH
Date / Time of Day Eastern Standard Time
Resume on Power Up Off
Rotation Direction Clockwise
Torque Min 0 Ncm
Torque Max 2500 Ncm
Torque Alarms Off
Continue After Alarm Off
Timer Off
Timer Alarm Off
Continue After Timer Off
Speed 50 rpm
Features and Operation
Graphic User Interfacde
The Mixer is designed with a durable resistive touch screen. It can be operated by a gloved or ungloved hand, stylus, pen,
etc.
Screen Navigation
• MENU Button - press to display the Menu Screens
• MENU Tab - press to toggle between Settings Menu and Torque / Timer Menu
• ACCEPT Button - press to accept the displayed settings and return one screen level
• HOME Button - press to discard any changes and return to the Home Screen
• PAUSE / PLAY Button - can only be accessed from the Home Screen
Indice
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