Compleo X-pay Manuale utente

Installation manual

Compleo X-pay

215041-b 02/2022

2/10

 1 Generalinformaon ........................................................................ 4

 1.1 Introducon ................................................................................. 4

1.2 Intended use................................................................................. 4

1.3 Target group ................................................................................. 4

2 Safety.................................................................................... 4

2.1 Signal words ................................................................................. 4

 2.2 Safetyinstrucons ............................................................................ 4

3 Assembly ................................................................................. 5

 3.1 Choiceoflocaon............................................................................. 5

3.2 Prerequisites ................................................................................. 5

 3.3 Mounngofthepaymentterminalonthewall .................................................... 5

 3.4 Mounngofthecolumn ....................................................................... 5

 3.4.1 Useoftheprefabricatedfoundaon ............................................................. 5

 3.4.2 Casngofanownfoundaonwithfoundaonplate ................................................ 6

 3.4.3 Casngofanownfoundaonwithoutfoundaonplate ............................................. 6

 4 Electricalconnecon ....................................................................... 7

 4.1 Condionsfortheelectricalconnecon.......................................................... 7

 4.2 Electricalconneconofthepaymentterminalonthewall ..........................................7

 4.3 Electricalconneconofthecolumn.............................................................. 7

5 Safety tests ............................................................................... 8

6 Technical Data............................................................................. 8

Table of contents

4/10

 1 Generalinformaon

 1.1 Introducon

Before you start using the Compleo X-pay

payment terminal, read this document carefully

and follow the instrucons.

Also observe the instrucons and safety notes

in the user manual of your charging staons

selected for the Compleo X-pay payment ter-

minal.

If you have received the installaon manual in

digital form, print out the document and le it.

Keep the installaon manual in a safe place.

1.2 Intended use

The Compleo X-pay payment terminal is used

to pay for charging processes and to control

charging staons that are operated to charge

electric and plug-in hybrid vehicles in accordan-

ce with charging mode 3. The payment terminal

is mounted on a wall or on a column. Any other

use is considered improper and is not permit-

ted.

Persons who, due to their physical, sensory

or mental abilies or their inexperience or

ignorance, are unable to operate the charging

staon safely shall not use the charging staon

without the supervision or instrucon of a

responsible person.

1.3 Target group

This document is intended for qualied electri-

cians and construcon workers.

The assembly and electrical installaon of the

Compleo X-pay payment terminal may only be

carried out by qualied electricians.

The construcon of a foundaon for the

column may be carried out only by qualied

construcon workers.

2 Safety

2.1 Signal words

!WARNING: Indicates a hazard with a me-

dium level of risk which, if not avoided, could

result in serious injury or death.

!CAUTION:Indicates a hazard with a low

level of risk which, if not avoided, could result

in minor or moderate injury.

Note: Indicates addional informaon, which

are not hazard related.

 2.2 Safetyinstrucons

• Ensure that there is no voltage present

before starng work.

• Observe the 5 safety rules according to

DIN VDE 0105-100.

• If it rains when installing the payment ter-

minal, make sure to protect the payment

terminal from water.

• Do not use explosive or readily ammable

substances in the vicinity of the payment

terminal.

• Before each charging process, check

whether the charging cable or the contacts

of the charging plugs are damaged. Do not

use a damaged charging cable. There is a

risk of electric shock!

• Never repair defecve charging cables

yourself.

• Check before each charging procedure,

whether the vehicle inlet is damaged. Do

not connect a charging cable to a damaged

vehicle inlet.

• Ensure that the contacts of the charging

plugs do not come into contact with heat

sources, dirt or water.

• Never put your ngers in the socket of the

charging staon.

• Do not step on the charging cable or bend

it.

• Make sure that neither children nor pets

come near the connected charging cable.

Never let children play with the charging

staon or with the payment terminal.

• Do not pull the plug out of the socket by

the cable. Pulling on the charging cable

may damage the charging cable or the

locking mechanism.

• Never remove the charging cable by force.

Dangerous arcs can cause serious injury or

death.

• Unroll the charging cable completely to

avoid overheang.

• Use only standard-compliant charging ca-

bles (according to EN 62196-1, EN 62196-2

and EN 50620).

• Never open the payment terminal or the

charging staon yourself. The payment ter-

minal and the charging staon may only be

opened by qualied personnel or persons

instructed by qualied personnel.

• Do not use the charging cable with an ex-

tension cord or adapter.

• Always make sure to remove the charging

cable from the vehicle before driving o.

• Any changes to the charging staon are

not permied. There is a risk of electric

shock and damage to the charging staon.

Any changes to the charging staon will

void the warranty with immediate eect.

• Never clean the payment terminal and

the charging staon with harsh cleaning

agents, water or steam cleaners.

• Never immerse the charging cable in in

water or any other liquid.

• Mounng, electrical installaon, commis-

sioning, maintenance and repair may only

be carried out by a trained electrician. The

electrician must be registered in the regis-

ter of installers.

• Mounng, electrical installaon, commis-

sioning, maintenance and repair may only

be carried out by a trained electrician. The

electrician must be registered in the regis-

ter of installers.

• No liability will be accepted for damage

during transport if the product is trans-

ported in anything other than the original

packaging.

• At all mes, observe the local safety

regulaons for the country in which you

operate the device.

3 Assembly

 3.1 Choiceoflocaon

• The payment terminal must not be in-

stalled in explosive atmosphere areas (EX

areas).

• The payment terminal must not be instal-

led in areas prone to ooding or earthqua-

kes.

• If possible, mount the payment terminal

protected from direct sunlight.

• The payment terminal must not be instal-

led in places where it blocks escape routes

or passages for people.

• The payment terminal must not be moun-

ted in places where it is exposed to direct

jets of water (e.g. high-pressure cleaners or

car washes).

• Observe the permissible ambient condi-

ons (see chapter 6).

3.2 Prerequisites

• In addion to a residual current circuit

breaker and a circuit breaker, an overvol-

tage protecon must always be installed

in the sub-distribuon. We recommend

the „Dehn Guard DG TT 5 275“ as surge

protecon.

 3.3 Mounngofthepaymentterminalonthewall

Minimum distances:

Figure 1: Minimum distances

The specied minimum distances of 40 cm (A)

must be observed to ensure safe operaon of

the charging staons and unrestricted access

for maintenance work.

The specied minimum distances between the

charging staon and the ground (B) are recom-

mended.

The following accessories are required:

• 2 brackets, included in delivery

To mount the payment terminal on the wall,

proceed as follows:

1. The payment terminal is mounted directly

on the wall without a wall mounng plate.

2. To aach the cover, mount two brackets

on the back of the hood to the mounng

holes of the payment terminal using dou-

ble-sided tape.

 3.4 Mounngofthecolumn

In order to be able to mount the column, a

foundaon must rst be laid. This preliminary

work must be carried out by a contracted cons-

trucon company.

 3.4.1 Useoftheprefabricatedfoundaon

This signicantly simplies the mounng of the

charging column. In this prefabricated founda-

on two empty pipes and the foundaon plate

with four threaded rods are already cast. The

shape of the prefabricated foundaon may dif-

fer from the shape in Figure 2 and Figure 3. The

shape and dimensions of the foundaon plate,

which can be seen in Figure 4, are relevant.

6/10

Figure 2: Prefabricated foundaon - side view

Figure 3: Prefabricated foundaon - top view

For the use of the prefabricated foundaon

proceed as follows:

1. For the prefabricated foundaon, dig an

excavaon pit with a minimum area of 100

x 80 cm and a minimum depth of 60 cm.

2. Make a compacted gravel bed.

3. Pull only one supply cable at a me

through the empty conduits in the prefa-

bricated foundaon.

4. Bring the prefabricated foundaon into

posion so that the upper edge of the

foundaon plate coincides with the top

edge of the nished oor.

5. Underlay the prefabricated foundaon and

l e v e l t h e f o u n d a  o n w i t h a s p i r i t l e v e l .

 3.4.2 Casngofanownfoundaonwithfoundaon

plate

If you want to pour your own foundaon, use

our foundaon plate. It already has the right

size, the hole for the empty pipe is already

there and the threaded rods are xed in the

right place.

Figure 4: Foundaon plate - side view

Figure 5: Foundaon plate - top view

To cast your own foundaon with foundaon

plate, proceed as follows:

1. For the foundaon, dig an excavaon pit

with a minimum area of 100 x 80 cm and a

minimum depth of 60 cm.

2. Make a rm gravel bed.

3. Fix the foundaon plate in the desired

posion. The short ends of the threaded

rod stand vercally upwards. The upper

edge of the foundaon plate corresponds

to the top edge of the nished oor.

4. Pull only one supply cable at a me

through the empty conduits.

5. Insert the empty conduits about 5 cm

through the holes in the foundaon plate

and x the empty conduits.

6. Lay the empty conduits as required.

7. Align the foundaon plate with the spirit

level.

8. Pour out the excavaon pit so that the

concrete is in complete contact with the

underside of the foundaon plate. The

upper side of the foundaon plate must

n o t b e c o v e r e d w i t h c o n c r e t e .

 3.4.3 Casngofanownfoundaonwithout

  foundaonplate

To cast your own foundaon without founda-

on plate, proceed as follows:

9. For the foundaon, dig an excavaon pit

with a minimum area of 100 x 80 cm and a

minimum depth of 60 cm.

10. Make a compacted gravel bed.

11. Pull only one supply cable at a me

through the empty conduits.

12. Posion and x the empty conduits in the

correct place. The distances between the

empty conduits are shown in Figure 5:

Foundaon plate - top view.

13. Pour out the excavaon pit so that you

obtain an even mounng surface.

 4 Electricalconnecon

 4.1 Condionsfortheelectricalconnecon

Specicaons for the sub-distribuon:

• Each charging point must have its own sup-

ply line with appropriate fuse protecon.

• The Compleo X-pay payment terminal

requires a suitable circuit breaker and

residual current device.

• If possible, use an overvoltage protecon

in the sub-distribuon.

Usable cable cross-secons:

• Use the cable cross-secons specied in

the table. If you need larger cable cross-

secons, please specify them when orde-

ring or call us.

Terminal assignment X1 for supply cable, cable cross

secons and fuse protecon

Performance class 3,7 kW, 16 A

Conduc-

tor

Number Color

L 1 brown or black

N 2 blue

PE 3green/yellow

Supply cable NYM-J

3x 1,5mm² to 3x 2,5mm²

Circuit breaker B10 A, 1-pole

RCD in subdistribu-

on

Type A

0,03 A/ 25 A

 4.2 Electricalconneconofthepaymentterminal

on the wall

For the electrical connecon of the payment

terminal, proceed as follows:

1. Connect the supply cable to the payment

terminal. Follow the instrucons in chapter

4.1.

2. Place the plasc cover on the housing.

3. Fasten the plasc cover on the sides using

the four metric screws.

 4.3 Electricalconneconofthecolumn

When electrically connecng the column, it

must be observed whether or not a foundaon

plate is integrated in the foundaon. If a foun-

daon plate is integrated in the foundaon,

proceed as follows:

1. Pull the supply cables through the support

legs of the column.

2. Place the column on the foundaon plate.

3. Fasten the column base with the four sup-

plied M12 nuts.

4. Connect the supply cable according to the

8/10

power class. The necessary informaon

can be found in chapter 4.1: Condions for

electrical connecon.

If no foundaon plate is integrated in the foun-

daon, proceed as follows:

1. Pull the supply cables through the legs of

the column.

2. Place the box on the foundaon and align

the column.

3. Use the column base as a drilling temp-

late and fasten the box with four suitable

dowels, washers and screws.

4. Connect the supply cable according to the

power class. The necessary informaon

can be found in chapter 4.1: Condions for

electrical connecon.

5 Safety tests

Aer the electrical connecon of the charging

staon, carry out the necessary safety tests.

• Before commissioning the charging staon,

check the eecveness of the protecve

measures of the complete system accor-

ding to the applicable naonal and local

regulaons.

• The measuring instruments used must

comply with naonal regulaons.

• Among other things, the Gossen Metra-

wa PROFiTEST MTECH+ protecve mea-

sures tester with manufacturer no. M520R

is required for tesng the charging staon.

Alternavely, use the Metrel MI 3152

EurotestXC ST. If none of the test devices

is available to you, the missing tests must

be performed by a Compleo specialist

partner.

• Enter the result of the test in a test report.

A test report can be obtained from Com-

pleo Connect GmbH upon request.

• Give the test report to the customer, who

will send it to the manufacturer.

6 Technical data

Type Payment terminal

Charging capacity 1 A, 230 V, 1-phase

Dimensions

(H x B x T)

300 x 300 x 165 mm

Weight approx. 7,5 kg

Control fuse 1-pole, B6

Housing lockable oponal

Interfaces Ethernet RJ45, RS485

Logs Modbus TCP/RTU

Storage temperature

range

-30 to +70°C

Operang temperature

range

-25 to +55°C

Relave humidity 30 to 95 % (non-conden-

sing)

Protecon class 1

Protecon degree IP54

Mechanical impact pro-

tecon

IK 8

Rated voltag Un 230 V / 400 V AC

Rated operaonal voltage

220/380 - 240/415 V 3N

Rated insulaon voltage Ui 500 V

Rated impulse withstand

voltage Uimp

4 kV

Overvoltage category Kategorie III

Rated current of a circuit

Inc

Fused 6 A on the control

side

Rated peak withstand

current Ipk

<6 kA

Rated short-me with-

stand current Icw

6 A

Rated condional short-

circuit current Icc

6 A

Rated frequency fn 50/60 Hz

Polluon degree 3

System according to type

of earth connecon

TN or TT

Installaon site Indoor and outdoor ins-

tallaon

EMC classicaon Class B

Contact

Compleo Connect GmbH

Paderborner Straße 76

D-33189 Schlangen

T: +49 5252 9889220

info@compleo-cs.com

www.compleo-cs.com

Technical changes and errors are reserved.

Ver. 20210709

This document may not be copied or reproduced in any form or by

any means, in whole or in part, without written permission. All illus-

trations in these assembly instructions serve only as examples and

may dier from the delivered product. All information in this manual

is subject to change without notice and does not represent a com-

mitment on the part of the manufacturer.

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