Conair Basic 32 Loader Control B32 Manuale utente
Basic 32
Loader Control
Instant Access
Parts and Service
(800) 458-1960
(814) 437-6861
www.conairnet.com
The Conair Group, Inc.
One Conair Drive
Pittsburgh, PA 15202
Phone: (412) 312-6000
Fax: (412)-312-6001
B32 Model
UGC007/0702
Installation
Operation
Maintenance
Troubleshooting
It’s a good idea to record the model, serial and software
version numbers of your equipment and the date you received
it in the User Guide. Our service department uses this infor-
mation, along with the manual number, to provide help for the
specific equipment you installed.
Please keep this User Guide and all manuals, engineering
prints and parts lists together for documentation of your
equipment.
Date:
Manual Number: UGC007/0702
Model number:
Serial number(s):
Software version number(s):
DISCLAIMER: The Conair Group shall not be liable for errors con-
tained in this User Guide or for incidental, consequential damages
in connection with the furnishing, performance or use of this infor-
mation. Conair makes no warranty of any kind with regard to this
information, including, but not limited to the implied warranties of
merchantability and fitness for a particular purpose.
Please record your
equipment’s model and
serial number(s) and
the date you received it
in the spaces provided.
Copyright 2002 All rights reserved
THE CONAIR GROUP
UGC007/0702 Basic 32 Loader Control
TABLE OF
CONTENTS
INTRODUCTION .........................................1-1
Purpose of the User Guide.....................................................1-2
How the Guide is Organized .................................................1-2
Your Responsibility as a User .............................................. 1-2
ATTENTION: Read this so no one gets hurt........................1-3
DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1
What is the B32? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
How it Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
INSTALLATION . . . . . . . . . . . . . . . . . . . .3-1
Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Installing the B32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Mounting the Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Connecting to the B32 . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Wiring Loaders to the B32 . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Wiring Pumps to the B32 . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Wiring Purge Valves to the B32 . . . . . . . . . . . . . . . . . . . . .3-7
Connecting Main Power to the B32 . . . . . . . . . . . . . . . . . .3-8
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Setting Loader Parameters . . . . . . . . . . . . . . . . . . . . . . . .3-10
Enabling Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Enabling Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Selecting a Password . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1
B32 Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Viewing Loader Status . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Enabling and Disabling Loaders . . . . . . . . . . . . . . . . . . . .4-4
Enabling and Disabling Pumps . . . . . . . . . . . . . . . . . . . . .4-5
Configuring Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Assigning Pumps and Loaders . . . . . . . . . . . . . . . . . . . . . .4-7
Assigning a Backup Pump . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Configuring the Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Backing up the PLC Program . . . . . . . . . . . . . . . . . . . . . .4-10
MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1
Preventive maintenance checklist . . . . . . . . . . . . . . . . . . . .5-2
i
Basic 32 Loader Control UGC007/0702
TABLE OF
CONTENTS
TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1
Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Identifying the Cause of a Problem . . . . . . . . . . . . . . . . . .6-3
Clearing Interface Alarms . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Clearing CPU and I/O alarms . . . . . . . . . . . . . . . . . . . . . .6-5
Conveying System Alarms . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Operator Interface Problems . . . . . . . . . . . . . . . . . . . . . . .6-8
Processor and power problems . . . . . . . . . . . . . . . . . . . . . .6-8
CPU faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
I/O errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
APPENDIX
Customer service information . . . . . . . . . . . . . . . . . . . . . .A-1
Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Restoring the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
PARTS/DIAGRAMS
Wiring Diagrams
Recommended Spare Parts
ii
1-1
UGC007/0702 Basic 32 Loader Control
l Purpose of the User Guide .........1-2
l How the guide is organized ........1-2
l Your responsibilities as a user...1-2
l ATTENTION: Read this so
no one gets hurt .....................1-3
INTRODUCTION
Basic 32 Loader Control UGC007/0702
1-2 INTRODUCTION
This User Guide describes the Conair Basic 32 Loader
Control and explains step-by-step how to install, operate,
maintain and repair this equipment.
Before installing this product, please take a few moments to
read the User Guide and review the diagrams and safety infor-
mation in the instruction packet. You also should review man-
uals covering associated equipment in your system. This
review won’t take long, and it could save you valuable instal-
lation and operating time later.
Symbols have been used to help organize the User Guide and
call your attention to important information regarding safe
installation and operation.
Symbols within triangles warn of conditions that could
be hazardous to users or could damage equipment.
Read and take precautions before proceeding.
Numbers within shaded squares indicate tasks or steps
to be performed by the user.
A diamond indicates the equipment’s response to an
action performed by the user.
An open box marks items in a checklist.
A shaded circle marks items in a list.
You must be familiar with all safety procedures concerning
installation, operation and maintenance of this equipment.
Responsible safety procedures include:
lThorough review of this User Guide, paying particular
attention to hazard warnings, appendices and related dia-
grams.
lThorough review of the equipment itself, with careful
attention to voltage sources, intended use and warning
labels.
lThorough review of instruction manuals for associated
equipment.
lStep-by-step adherence to instructions outlined in this
User Guide.
PURPOSE OF
THE USER
GUIDE
HOW THE
GUIDE IS
ORGANIZED
1
u
r
l
YOUR
RESPONSIBILITY
ASAUSER
UGC007/0702 Basic 32 Loader Control INTRODUCTION 1-3
We design equipment with the user’s safety in mind. You can
avoid the potential hazards identified on this machine by fol-
lowing the procedures outlined below and elsewhere in the
User Guide.
ATTENTION:
READ THIS SO NO
ONE GETS HURT
WARNING: Improper installation, oper-
ation or servicing may result in equip-
ment damage or personal injury.
This equipment should be installed, adjusted,
and serviced by qualified technical personnel
who are familiar with the construction, operation
and potential hazards of this type of equipment.
All wiring, disconnects and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the the equipment serial tag and
data plate.
WARNING: Electrical shock hazard
This equipment is powered by electrical voltage
as specified on the machine serial tag and data
plate.
A properly sized conductive ground wire from
the incoming power supply must be connected
to the chassis ground terminal inside the
Input/Output enclosure. Improper grounding can
result in personal injury and erratic machine
operation.
Always disconnect and lock out the incoming
main power source before opening the electrical
enclosure or performing non-standard operating
procedures such as troubleshooting or routine
maintenance. Only qualified personnel should
perform troubleshooting procedures requiring
access to the electrical enclosure while power
is on.
2-1
UGC007/0702 Basic 32 Loader Control
lWhat is the B32? . . . . . . . . . . . .2-2
lTypical Applications . . . . . . . . . .2-2
lHow it Works . . . . . . . . . . . . . . .2-3
lSpecifications . . . . . . . . . . . . . .2-4
DESCRIPTION
The control is mounted on the front of the I/O station. Inside
is a processor with base, containing up to 8 input/output mod-
ules. The number of input and output modules will vary with
the number of vacuum receivers and conveying options.
WHAT IS THE
B32?
Basic 32 Loader Control UGC007/0702
2-2 DESCRIPTION
TYPICAL
APPLICATIONS
Backup
Pump
Pump
System 1
Pump
System 2
Pump
System 4
Pump
System 3
Pump
System 5
Pump
System 6
Pump
System 8
Pump
System 7
B32
The Basic 32 has been designed for basic conveying applica-
tions.
Loader-pump assignments are completely flexible. Individual
vacuum receivers can be assigned to any one of the eight
loading systems. Each receiver can be configured for one of
the following:
lSingle-material loading.
lRatio loading, with or without automatic material layering.
lPositive (air-operated) receiver discharge.
lMaterial line purging.
lLoader fill alarm to work with an optional fill sensor
mounted in the receiver body or direct feed chamber.
lHopper fill alarm to work with an optional demand sensor
mounted in a drying hopper or other material vessel.
lNo alarm.
The controller and control automatically turn on when power
is applied to the I/O station. After a bootup sequence the home
screen displays. From the home screen the operator can scroll
to all monitoring and control functions.
Indice
Altri manuali Conair Controllori
