Condair MD Series Guida rapida

Condair HumiLife – The efcient ERV-solution

Condair MD

MD-EL-H

MD-FB-H

MD-HW-H

MD-WW-H

2597551-A EN 2011

SHORT FORM -

COMMISSIONING MANUAL

Humidication and Evaporative Cooling

1 Checks before rst commissioning

2 Installation of the humidier insert

1. Check ERV lters: For hygienic operation of the Condair MD, use at least lter of class G4 (recommendation:

F7). Install new air lters before operating the Condair MD for the rst time.

2. Check electrical installations (see installation and commissioning manual).

3. Carry out a visual inspection of the hydraulic unit (see installation and commissioning manual).

4. Obtain inlet water values (water hardness, pH value) for the installation site from the local water works.

1. Remove cover of the humidifier unit.

2. Clean the inside of the humidier housing and the cover with a lint-free cloth and mild detergent/disinfectant. To clean,

remove bottom plate (c) and then reinstall.

3. Remove blanking plugs.

4. Push the two pieces of hose "a" (from the installation kit) as far as they will go into the plug-in couplings on the black

water distributors of the humidier insert (b).

5. Place the humidier insert on the bottom plate (c) in the humidier housing, push it into the humidier housing as far

as it will go and press it into the end position. Important: Make sure that the arrows on the water connections of the

elements of the humidier insert correspond to the direction of the water ow.

6. Replace cover of the humidier unit and lock it.

Flussrichtung

Wasser

3 Commissioning of the water treatment device

Put the optional water treatment device (decarboniser or reverse osmosis system Condair RO-HS) into operation according

to the separate manual of the respective product.

4 Conguration of the control software

1. Put ERV into operation.

2. Plug in mains cable and switch on hydraulic unit.

3. Control software starts with the installation routine.

Note: The installation routine is only started automatically when the hydraulic unit is switched on for the rst time. If the

humidier has already been switched on, the installation routine must be started manually under "Menu> User Settings>

Installation> Install.Seq."

HumiLife

Language

Deutsch

Français

Italiano

English

Installation

through the input of

required values for the

This procedure guides you

HumiLife ERV to operate

properly

Start screen Select language and conrm. Conrm start of installation routine.

Pumping head

0.5m

Control Mode

Ext Cntrl

On / Off

Ext. Setpnt

Ext Air

Inl+Ext.Hyg

Inlet Air

Water Supply

WT option

Tap water

Rev. osm.

Enter pumping head and conrm.

Pumping head= Vertical distance bet-

ween upper edge of hydraulic unit and

lower edge of humidier unit.

Dene control mode and conrm.

Standard DE/AT: "Inlet Air"

Standard CH: "Ext Air"

For more information on control modes

see installation and commissioning

manual.

Set type of water supply and conrm.

Standard: "Tap Water"

For more information on water supply

types, see the installation and com-

missioning manual.

WT Cartridge

XXL

Water Hardness

20.0dH

Water pH

7.50

Display appears only when "Water

Supply" is set to "WT option".

Set Cartridge size of water treatment

device and conrm.

Display appears only when "Water

Supply" is set to "Tap water" or "WT

option".

Water hardness in °dH of the instal-

lation site and conrm (Conversion:

1 °fH = 0.56 °dH).

Display appears only when "Water

Supply" is set to "Tap water" or "WT

option"

Enter the pH value of the water at the

installation site and conrm.

Water additives

Contains water Chlorine?

Chlorine no

Chlor. yes

Heating System

Electrical

Floor

Others

Descale Interval

intervall is too short.

A water treatment is

Calculated descale

required. Please

repeat installation.

Display appears only when "Water

Supply" is set to "Rev. osm."

Determine whether or not there is

chlorine in the supply water.

Enter the heating type of the humidier

water and conrm.

– "Floor": Variant MD-FB-H

– "Electrical": Variant MD-EL-H

– "Others": Variants MD-HW-H, MD-

WW-H

Display appears only when "Water

Supply" is set to "Tap water" and the

calculated decalcication interval is too

short, which means that the optional

water treatment available from Condair

must be used. The device can not run

in the set conguration.

Conrm message. The installation

routine returns to setting the water

supply type.

Drain Mode

Condu.

Fill Cycles

Autodrain

Leakage Floor

Off

Installation

been provided. Yor are all

set. Thank you.

All necessary values have

Set the drain mode type and conrm.

With installed "WT option": "Condu."

With "Tap water": "Autodrain"

For more information on drain modes,

see the installation and commissioning

manual.

Activate optional oor leak sensor and

conrm.

Installation routine completed. Conrm

message.

4. Compare the set unit variant under "Menu > Info > System Info> System type" with details on the type plate in the "Code"

eld:

Condair Group AG, Gwatttrasse 17, 8808 Pfäfkon SZ, Switzerland

Type: Condair MD-EL-H Serial-No: XXXXXXX 11.19

Voltage: 230V/1~/ 50-60Hz El. Power: 800.0 VA 3.4 A

Humidier capacity: 2 kg/h

Water pressure: 1.5..5bar,<30°C Code: MD-EL-H

Engineered in Switzerland, Made in Germany

Code Unit variant

EL 2 Condair MD-EL-H

FB Condair MD-FB-H

FB + 1HE Condair MD-FB-H with additional el. heating element

HW Condair MD-HW-H

WW Condair MD-WW-H

If the unit variant does not match the specication on the type plate, please contact the Condair Support.

5 Adjust maximum humidistat (Option for DE/AT)

6 Adjust airow monitor (Option for DE/AT)

1. Undo screws and remove housing lid.

2. Set trimmer "Sensitivity" (white arrow) to minimum sensitivity (counterclockwise = left stop).

3. Switch on the hydraulic unit of the Condair MD.

4. Switch the ERV to the lowest fan speed.

5. Slowly turn the "Sensitivity" trimmer clockwise towards maximum until the yellow LED lights up. Turn the trimmer a little

over the switching point.

6. Verication of ow monitoring: Switch off ERV. The yellow LED should go out.

7. Check the trimmer setting again.

8. Replace the housing lid.

When the hydraulic unit is switched on, the currently measured humidity and the setpoint appear on the display of the ma-

ximum hygrostat (see image).

– If display is dark: switch on with .

– With supply air control: Set setpoint with ▲/▼ to 80 %rh

– With extract air control: Set setpoint with ▲/▼ to 55 %rh

<Up> button

<On/Off> button

Actual humidity in %rh

Set humidity setpoint in %rh

<Enter> button

<Down> button

Output active

A detailed description of the adjusting of the

air ow monitor can be found in the installation

and commissioning manual.

7 Commissioning

Operation

Operating Mode

Control Mode

Humidify

Inlet Air

1. Remove the housing cover and

switch on the hydraulic unit.

2. Unit versions MD-HW-H and MD-

WW-H: Set the rotary switch of the

circulation pump to level 4.

3. Set "Operating mode" to "Humidify"

under "Menu > User Settings >

Operation".

Condair MD Humidity Level

Mid

High

Low

45%rH

80%rH

40%rH

4. Select humidication level High (3

drops) in the home screen.

5. Under "Menu> User Settings> Hu-

midity Level" set the parameter

"High" to 80%rH.

6. Open shut-off valve in fresh water supply. The hydraulic unit is ushed for 60 seconds, then the water tank is lled.

Thereafter, the internal pump starts with a delay. As soon as a gentle rippling sound is heard from the hydraulic unit, the

water circulates in the humidier circuit.

After 120 s delay time, the water heater is switched on.

– Unit variant MD-EL-H: Heating elements in the water tank.

– Unit variant MD-FB-H, MD-HW-H und MD-WW-H: Integrated heat exchanger.

For proper operation, the water circuit must be bled. This normally takes place automatically via the on-site bleeding

valve after the shut-off valves have been opened in the supply and return line.

If this bleeding is insufcient, the water circuit must be manually bled (see 9a/9b).

8a Manual bleeding variant MD-FB-H

1. Switch off hydraulic unit.

2. Make sure that the heating water circuit is in operation.

3. Place absorbent rag under the armored hose in the hydraulic unit (see Fig. 1).

4. Unscrew the valve drive of the zone valve.

5. Loosen the screw connection of the armored hose at the return of the heat exchanger (max 1/2 turn).

6. Press the spring of the zone valve all the way down until water drips from the previously disconnected connection on

the heat exchanger.

Heat exchanger

Warning:

Danger of scalding

Unscrew zone valve drive

For manual bleeding push the spring

of the zone valve all the way down

Place absorbent rag here

For manual bleeding, loosen this screw

connection max. 1/2 turn

Fig. 1: Manual bleeding of the heating water circuit, variant MD-FB-H

7. Tighten the screwed connection of the armored hose and wipe off any water residues with the rag.

8. Screw the valve drive onto the zone valve.

8b Manual bleeding variants MD-HW-H, MD-WW-H

1. Switch off ERV, switch on hydraulic unit and set "Operating Mode" to "Standby" under "Menu > User Settings > Opera-

tion".

2. Open shut-off valves in the supply and return line.

3. Place absorbent rag under the armored hose in the hydraulic unit (see Fig. 2).

Installation

Install.Seq. Off

Bleeding

Bleeding 1/3

the bleeding procedure

on the primary water

The system is preparing

circuit with the primary

pump.

Bleeding 2/3

the heat exchanger!

It is described in

Please bleed now the

more detail in the

HumiLife KWL manual.

You have 10min time.

4. Select function "Bleeding" under

"Menu > User Settings > Installa-

tion".

The above messages are displayed one after the other.

Important: Do not conrm the second message until you have nished

bleeding.

5. Loosen the screw connection of the armored hose at the return of the heat exchanger until it is audible that air escapes

(max. 1/2 turn). Never completely loosen the screw connection, because otherwise heating or hot water can escape

uncontrolled.

Place absorbent rag here

Heat exchanger

Warning:

Danger of scalding

Armored hose heating water return

For manual bleeding, loosen this screw

connection max. 1/2 turn

Fig. 2: Manual bleeding of the heating water or hot water circuit, variants MD-HW-H and MD-WW-H

8. As soon as water drips out of the connection on the heat exchanger, the heating water or hot water circuit is bled.

9. Tighten the screwed connection of the armored hose and wipe off any water residues with the rag.

1. Under "Menu > Information > System Status > W.Temp Actual" you can follow the warm up of the water in the water

circuit between the hydraulic unit and the humidier unit.

If the water does not warm up, this could be for the following reasons:

a) The integrated pump of the unit variants MD-HW-H and MD-WW-H can not supply enough water. Gradually raise

the rotary switch on the integrated pump.

b) The heating/hot water circuit was not correctly bled. Repeat bleeding.

2. After a short delay, the color of the drop icon in the upper right corner of the display indicates the operating status:

green

Unit commissioned without fault, unit works correctly.

yellow red

or There is a failure/error. Please refer to the information on troubleshooting in the operation manual.

9 Completing commissioning

Setpoint Hum.

Actual Humidity

Control State

Demand

Air Temp Actual

Flow Setpoint

Flow Actual

Flow Output

W.Temp Setpoint

W.Temp Actual

W.Temp Out CH1

W.Temp Out CH2

Water Condu.

Condu. Limit

System Status

Humidify

45.0%rH

39.0%rH

75.0%

22.0°C

1.5l/min

1.4l/min

60%

35.0°C

33.0°C

20.0%

100.0%

100uS/cm

500uS/cm

Lekage Fins

Minimal Speed

0.0V

Setpoint Hum.

Actual Humidity

Control State

Demand

Air Temp Actual

Flow Setpoint

Flow Actual

Flow Output

W.Temp Setpoint

W.Temp Actual

W.Temp Out CH1

W.Temp Out CH2

Water Condu.

Condu. Limit

System Status

Humidify

45.0%rH

39.0%rH

75.0%

22.0°C

1.5l/min

1.4l/min

60%

35.0°C

33.0°C

20.0%

100.0%

100uS/cm

500uS/cm

Lekage Fins

Minimal Speed

0.0V

Bleeding 2/3

the heat exchanger!

It is described in

Please bleed now the

more detail in the

HumiLife KWL manual.

You have 10min time.

Bleeding 3/3

bleeding. Should still be

air in the system, the

The system stops the

bleeding can be repeated

at any time.

10. Conrm message. 11. Conrm message. 12. Set the rotary switch of the circu-

lation pump to level 3.

13. Whether the pump is properly bled can be determined by the ashing code of the LED on the pump:

Pump in normal operation: LED on

Bleeding necessary: LED 200 ms on, 200 ms off 200 ms on

If the pump indicates the error "bleeding necessary", you can remove air bubbles trapped in the pump by repeatedly

setting the rotary switch to level 7, followed by level 0.

14. If there is humidity demand, set "Operating Mode" to "Humidify" under "Menu > User Settings > Operation". Turn on

KWL.

3. Under "Menu > User Settings > Humidity Level", set the "High" parameter back to 50% and set the desired humidication

intensity on the home screen.

Humidity Level

Mid

High

Low

45%rH

50%rH

40%rH

Condair MD

4. Switch off hydraulic unit. Attach housing cover and lock. Switch on the hydraulic unit again.

WARNING!

Guarantee of hygienic operation

After initial commissioning, the Condair MD must not be switched off and must be operated either in the operating

mode "Humidity" (humidity required) or "Standby" (no humidity required). This is the only way to ensure that the

water system will ush periodically and that there is no microbial contamination of the system by stagnant water.

5. Important: Enter system data in the corresponding eld in the table below:

Installation date (MM/DD/YYYY):

Initial commisioning date (MM/DD/YYYY):

Installation site:

Model:

Serial number:

Cartridge size of water treatment device:

Setting bypass level of water treatment device:

Water hardness of water supply at the installation site:

pH value of water supply at the installation site:

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