Conductix-Wampfler CQF 04/2 + Interface M12 Manuale utente

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 1 of 40

Order number

91212-332-3124850 F-Pickup 750 W 27 V DC CQF 04/2 Controller IV

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 2 of 40

Contents

1General notes...................................................................................................................................................................... 5

1.1 Information about these operating instructions......................................................................................................5

1.2 Limitation of liability ...............................................................................................................................................5

1.3 Copyright ...............................................................................................................................................................6

1.4 Replacement parts ................................................................................................................................................6

1.5 Material defects .....................................................................................................................................................6

1.6 Technical support ..................................................................................................................................................6

2Safety instructions............................................................................................................................................................... 7

2.1 Explanation of symbols..........................................................................................................................................7

2.2 Personnel requirements ........................................................................................................................................8

2.2.1 Qualifications .......................................................................................................................................................... 8

2.2.2 Unauthorized personnel ......................................................................................................................................... 8

2.3 Advisory information for the user...........................................................................................................................9

3Intended use .....................................................................................................................................................................

4Technical data...................................................................................................................................................................

4.1 Electrical data ......................................................................................................................................................11

4.2 Ambient conditions ..............................................................................................................................................12

4.3 Device protection.................................................................................................................................................13

4.4 Mechanical integration.........................................................................................................................................13

4.5 Electrical connections..........................................................................................................................................14

4.5.1 DC power output connection ................................................................................................................................

4.5.2 Interface connection .............................................................................................................................................

4.5.3 Ground connections .............................................................................................................................................

4.5.4 ESD protection .....................................................................................................................................................

5Scope of delivery...............................................................................................................................................................

6Transport, packaging and storage ....................................................................................................................................

6.1 Transport .............................................................................................................................................................17

6.1.1 Safety instructions for transport............................................................................................................................

6.1.2 Transport inspection ............................................................................................................................................. 17

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 3 of 40

6.2 Packaging............................................................................................................................................................17

6.3 Storage of packed parts ......................................................................................................................................18

7Installation.........................................................................................................................................................................

7.1 Who is authorized to carry out the installation?...................................................................................................19

7.2 General advice for the installation .......................................................................................................................19

7.3 Electrical standards .............................................................................................................................................19

7.4 Recommendations about the connections ..........................................................................................................20

7.4.1 Connection of the pilot contacts at the interlock output ........................................................................................

7.4.2 Example: Use of the interface (recommended!) ...................................................................................................

7.4.3 Example: Interface not used.................................................................................................................................

7.5 Installation location and conditions......................................................................................................................23

7.5.1 Position.................................................................................................................................................................

7.5.2 Required air flow...................................................................................................................................................

7.5.3 Proximity to iron/steel (ferromagnetic materials) ..................................................................................................

7.5.4 Attachment points.................................................................................................................................................

7.5.5 Additional mechanical protection measure...........................................................................................................

8Operation ..........................................................................................................................................................................

8.1 Start-up................................................................................................................................................................26

8.2 Shut-down ...........................................................................................................................................................26

8.3 Position tolerances ..............................................................................................................................................27

8.4 Parallel operation of several devices...................................................................................................................28

8.5 Tips for operating the interface............................................................................................................................29

8.6 Hiccup mode........................................................................................................................................................29

8.7 Caution during operation .....................................................................................................................................30

9Warnings and cautions......................................................................................................................................................

10 Error and diagnosis...........................................................................................................................................................

10.1 Basics ..................................................................................................................................................................32

10.2 Normal status ......................................................................................................................................................33

10.3 Signals and their meaning ...................................................................................................................................33

10.4 Reset ...................................................................................................................................................................35

11 Maintenance...................................................................................................................................................................... 36

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 4 of 40

12 Repair................................................................................................................................................................................

13 Disassembly and Re-use ..................................................................................................................................................

13.1 Notes on disassembly .........................................................................................................................................37

13.2 Recycling .............................................................................................................................................................37

14 Accessories.......................................................................................................................................................................

14.1 Power output .......................................................................................................................................................38

14.2 Interface...............................................................................................................................................................39

15 Required tools...................................................................................................................................................................

Note:

The names used in the following document are protected by copyright and are the property of their respective companies. We reserve

the right to make technical changes to the illustrations and specifications in this document in order to improve the energy supply

system and its functions. For system details, please refer to the corresponding documentation. Please take note of the system

documentation during any work on the system or when operating the system.

Reprinting and copies, even in excerpt, is permitted only with our prior approval.

Conductix-Wampfler GmbH 2018

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 5 of 40

1General notes

1.1 Information about these operating instructions

These operating instructions make it possible for you to work with the device safely and efficiently.

The operating instructions are a part of the device, and must be kept accessible to personnel, in the immediate vicinity of the device,

at all times. Personnel must read these instructions carefully and understand them before starting any work. A basic prerequisite for

safe work is compliance with all safety and operating guidelines in these operating instructions.

Local accident protection regulations and general safety guidelines for the area of use of the device also apply.

Illustrations in this documentation are provided for basic understanding and may deviate from the actual implementation of the unit.

All given values are based on the metric system. Dimensions without a unit of measurement are generally given in millimeters (mm).

Supplementary instructions for specific applications in the installation instructions, e.g. MV9100-0032 or MV9100-0037 for floor

installations and especially the EHB installation instructions must be observed if relevant for installation and operation of the device.

Design, adjustments and commissioning may only be carried out by trained specialist personnel from Conductix-Wampfler.

1.2 Limitation of liability

All data and information in these operating instructions have been compiled while taking the valid standards and regulations as well

as the state-of-the art and our many years of experience and knowledge into consideration.

Conductix-Wampfler accepts no liability for damage resulting from:

Failure to comply with operating instructions

Improper use

Use by untrained personnel

Unauthorized modifications

Technical changes

Use of unauthorized replacement parts or accessories

The actual scope of delivery may differ from the explanations and descriptions provided here if the model in question is a special

one, if additional equipment has been ordered or due to recent technical changes.

The obligations agreed upon in the delivery agreement and our general terms and conditions of business apply, as do the delivery

conditions of Conductix-Wampfler and the legal regulations applicable at the time the contract was concluded.

All products are subject to technical modifications, within the context of improvement of function and further development.

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 6 of 40

1.3 Copyright

These operating instructions are subject to copyright, and exclusively intended for internal use by the customer.

Provision of the operating instructions to third parties, reproductions in any form – even in part – as well as the reuse and/or disclosure

of their content are not permitted without the written approval of the Conductix-Wampfler, except for the customer's internal use.

Breach or infringement will result in liability for damages. Our right to further claims remains unaffected.

1.4 Replacement parts

WARNING!

Incorrect replacement parts are a safety hazard!

Incorrect or faulty replacement parts can impair safety and result in damage, malfunctions or

complete failure.

→Only use original Conductix-Wampfler replacement parts!

Replacement parts can be ordered an authorized dealer or directly from Conductix-Wampfler.

1.5 Material defects

The terms governing material defects can be found in the General Terms and Conditions of business.

1.6 Technical support

Our customer support staff is available for technical support. See the last page of these operating instructions for

contact information.

We are also always interested in new information, experiences and feedback from the field that can help us improve our products.

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 7 of 40

2Safety instructions

2.1 Explanation of symbols

Safety and hazard information is identified in these operating instructions by symbols. Safety instructions are introduced by signal

words that indicate the degree of the hazard. Always observe safety and hazard instructions, and work carefully to avoid accidents,

bodily injury and damage to property!

DANGER!

… indicates an immediately hazardous situation, which if not avoided, may result in death or

serious injury.

WARNING!

… indicates a possibly hazardous situation, which if not avoided, may result in death or serious injury.

CAUTION!

…indicates a possibly hazardous situation, which if not avoided, may result in moderate or minor injury

and property damage.

NOTE!

Tips and recommendations:

… provide useful tips and recommendations as well as information for efficient and trouble-

free operation.

Special safety notes

The following symbols indicate special risks:

DANGER!

This combination of symbol and signal word indicates an imminently dangerous situation due to

electrical current and/or electrical voltage. Failure to observe any such notice will result in death or

serious injury.

WARNING!

This sign draws the attention to parts of the operating instructions, where special care must be taken

on account of heating of surfaces or on account of inductive heating of ferromagnetic material and

where other special measures have to be taken.

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 8 of 40

2.2 Personnel requirements

2.2.1 Qualifications

WARNING!

Inadequately trained persons are at risk of injury!

Improper use can result in serious injury to persons and property.

→All installation and disassembly work has to be carried out by qualified personnel (IEC 364

respectively ENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN VDE 0110 and national

safety rules).

The following qualifications are mentioned in this operating instructions for different areas of operation:

Adjustments

Design, adjustments and commissioning may only be carried out by trained specialist personnel from Conductix-Wampfler.

Trained personnel/operators

have been instructed in an instruction session by the operator with respect to the tasks assigned to them and the potential

dangers arising from improper actions.

Specialist personnel

consists of persons capable of performing assigned tasks and independently identifying and avoiding potential hazards based

on their specialist training, knowledge and experience as well as their understanding of the applicable regulations.

Only persons who can be expected to perform their work reliably are acceptable personnel. Persons whose responsiveness is

influenced by drugs, alcohol, or medications, for example, are not permitted.

When selecting personnel, all age- and occupation-specific regulations applicable at the place of use must be observed.

2.2.2 Unauthorized personnel

WARNING!

Danger due to unauthorized personnel!

Unauthorized persons who do not meet the requirements described here are not acquainted with

the dangers in the working area.

→Keep unauthorized persons away from the working area.

→In case of doubt, address the person and direct them away from the working area.

→Stop working as long as unauthorized persons are in the working area.

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 9 of 40

2.3 Advisory information for the user

DANGER!

Electric shock and/or burns as well as other damages may occur due to improper use!

This device contains life-threatening voltages.

→There are no user-serviceable parts in the device.

→Do not open and do not insert any objects inside.

→Do not manipulate the plug connections!

WARNING!

Inadequately trained persons are at risk of injury!

Improper use can result in serious injury to persons and property.

→All installation and commissioning as well as maintenance and disassembly has to be carried out by

qualified personnel (IEC 364 respectively ENELEC HD 384 or DIN VDE 0100 and IEC

664 or

DIN VDE 0110 and national safety rules).

Qualified staff, according to the safety regulations, are persons that are familiar with the installation, assembly, commissioning and

operation of the energy supply system and that have the appropriate qualifications.

These operating instructions contain only information on the specified pickup. Observe all data and instructions given in this

document. Ensure that the device is operated under the specified conditions only.

NOTE!

Do not operate the device unless it is ensured that the machine/system in which it is integrated complies

with the relevant standards and regulations.

Conductix-Wampfler cannot be responsible for damage and breakdown that have been caused by not

observing these operating instructions.

We reserve the right to make technical changes to the illustrations and information in these operating

instructions. References to other IPT® documents refer to the document number and do not include the

currently valid revision index. Refer to the project handbook when available for a list of

relevant documents.

Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN

www.conductix.com translated document Page 10 of 40

3Intended use

The device is intended for operation in conjunction with other IPT®(Inductive Power Transfer) components intended for contactless

transmission of electrical energy. A pickup generates a DC voltage from an AC-generated magnetic field of an IPT® primary track.

The device is not suitable for stand-alone operation and must be used in conjunction with the appropriate IPT®components. The

device may only be used in conjunction with IPT®input components manufactured by Conductix-Wampfler GmbH.

Only qualified personnel may operate this equipment. Repairs must be made exclusively by Conductix-Wampfler employees.

WARNING!

Hazard due to improper use!

Any application that deviates from or goes beyond the intended use of the devices can result in

hazardous situations.

→The device may only be used as intended.

→Follow all information in these operating instructions strictly.

→The following uses of the device are forbidden.

Non-intended use particularly includes the following:

→Using the device with unapproved accessories not authorized by the Conductix-Wampfler.

→Operation of the device by untrained personnel

→Operation of the device outdoors.

→Operation of the device in areas at risk for explosions

→Operation of the device outside of the specifications

→Operation of damaged components

→Misuse of the device e.g. as a climbing aid

→Use of the device without additional measures to charge batteries or other energy storage devices (The

device is not a charger and therefore has no corresponding sensors, protective measures and charging

algorithms!)

We do not accept any liability for damage arising from improper use. The operator bears sole liability for all damage that result from

improper use.

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Conductix-Wampfler Controllori

Conductix-Wampfler

Conductix-Wampfler 80 Series Manuale utente

Conductix-Wampfler

Conductix-Wampfler L10 Series Manuale utente

Conductix-Wampfler

Conductix-Wampfler ST-87 Series Manuale utente

Conductix-Wampfler

Conductix-Wampfler 91012-411-3090871 Manuale utente

Manuali Controllori popolari di altre marche

Digiplex

Digiplex DGP-848 Istruzioni operative

YASKAWA

YASKAWA SGM series Manuale utente

Sinope

Sinope Calypso RM3500ZB Manuale utente

Isimet

Isimet DLA Series Style 2 Manuale di installazione

LSIS

LSIS sv-ip5a Manuale utente

Rockwell Automation

Rockwell Automation 1769-L31 Manuale utente

Airflow

Airflow Uno hab Manuale utente

ABB

ABB ACS580-01 drives Manuale utente

Panasonic

Panasonic GM1 Series Manuale utente

Emerson

Emerson SW93 Manuale utente

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuale utente

Panasonic

Panasonic FP? Positioning Unit RTEX Manuale utente

Samson

Samson Type 5824 Manuale di servizio

Alpha IP

Alpha IP MIOB 21001 Manuale utente

Siemens

Siemens OpenAir GMA 1 Series Manuale utente

Surecom

Surecom SR-629 Manuale utente

Fishman

Fishman TriplePlay Manuale utente

Regulus

Regulus SRS1 T Manuale utente