Contec CONPROSYS Alpha Series Manuale utente

Reference Manual

CONTENTS

Alpha Series

PLC-Backup

CPSA-PCB100

Introduction .................................................................. 5

Safety Precautions....................................................13

Set the Computer Network...................................21

CONPROSYS WEB Setting .....................................31

PLC-Backup .................................................................47

Product Nomenclature and Function................77

Installation...................................................................85

Troubleshooting ..................................................... 100

Appendix................................................................... 103

Customer Support and Inquiry ........................ 117

Index........................................................................... 119

—2 —

Table of Contents

Introduction ............................................................................5

1. About the Product................................................................................................................................... 6

2. Features .....................................................................................................................................................7

3. Product Configuration List.....................................................................................................................8

4. Procedure until ready to use.................................................................................................................9

5. Related Manuals ....................................................................................................................................10

6. Online Help.............................................................................................................................................11

7. Check the Firmware Version................................................................................................................12

Safety Precautions .............................................................. 13

1. Safety Information.................................................................................................................................14

2. Handling Precautions............................................................................................................................15

1. FCC PART15 Subpart B Class A Notice ........................................................................................18

2. EN55032 Class A Notice.................................................................................................................18

3. Display marking................................................................................................................................18

3. Battery handling and the storage in EU signatory .........................................................................19

4. Security Warning....................................................................................................................................20

1. Information security risks...............................................................................................................20

2. Security measures – e.g. .................................................................................................................20

Set the Computer Network............................................... 21

1. Connect with the PC .............................................................................................................................22

2. Set the PC Network...............................................................................................................................23

1. PC Network Setting Procedure (for Windows 10).....................................................................23

3. Check Communication .........................................................................................................................26

4. Connect with PLC...................................................................................................................................27

1. Connecting through LAN cable....................................................................................................27

2. Connecting by RS-422/485A .........................................................................................................28

CONPROSYS WEB Setting ................................................. 31

1. CONPROSYS WEB Setting Outline.....................................................................................................32

1. Compatible Web Browser ..............................................................................................................32

2. Start up CONPROSYS WEB Setting..............................................................................................32

3. CONPROSYS WEB Setting Basic Operation................................................................................33

2. Menu Function List................................................................................................................................34

3. Function Details .....................................................................................................................................35

1. Network setting................................................................................................................................35

2. User/Password setting....................................................................................................................37

3. Time setting ......................................................................................................................................38

4. Data transfer setting........................................................................................................................39

5. Backup setting..................................................................................................................................40

—3 —

Table of Contents

6. Restore setting..................................................................................................................................40

7. Save setting.......................................................................................................................................41

8. Initialize setting................................................................................................................................42

9. System information .........................................................................................................................42

10. Reboot/Shutdown............................................................................................................................45

11. Firmware version up........................................................................................................................46

PLC-Backup........................................................................... 47

1. “PLC-Backup” menu basic operations ...............................................................................................48

1. “PLC-Backup” Menu.........................................................................................................................48

2. Setup Menu.......................................................................................................................................49

3. Maintenance Menu .........................................................................................................................61

2. System Setup..........................................................................................................................................63

1. Configure PLCs according to types..............................................................................................63

2. Configure Battery Replacement Cycle.........................................................................................64

3. PLC Communication Setup..................................................................................................................65

1. Configure PLC Setup (Basic)..........................................................................................................65

2. Configure PLC Setup (Area)...........................................................................................................67

3. Configure PLC Setup (Battery).......................................................................................................69

4. Configure Schedule Setup .............................................................................................................70

4. Monitor....................................................................................................................................................71

1. Configure Backup ............................................................................................................................71

2. Configure Manually-Backup..........................................................................................................72

3. Configure Restore............................................................................................................................73

5. Monitor Failure Diagnosis....................................................................................................................74

1. Check Failure Diagnosis Page........................................................................................................74

6. Monitor Error History............................................................................................................................75

1. Check Error History Page ...............................................................................................................75

7. Monitor Operation History..................................................................................................................76

1. Check Operation History................................................................................................................76

Product Nomenclature and Function ............................. 77

1. Nomenclature of Product Components............................................................................................78

2. Description of Product Components.................................................................................................79

1. Stack Bus............................................................................................................................................79

2. Maintenance Connector.................................................................................................................79

3. Power Connector..............................................................................................................................79

4. LED Indicator.....................................................................................................................................80

5. Rotary Switch....................................................................................................................................81

6. Digital Input/Digital Output Connector......................................................................................81

7. LAN Port ............................................................................................................................................82

8. DIP switch..........................................................................................................................................83

9. Power Switch.....................................................................................................................................83

10. SD Card Slot......................................................................................................................................83

11. USB Port.............................................................................................................................................84

12. RS-232C Serial Port .........................................................................................................................84

—4 —

Table of Contents

Installation............................................................................ 85

1. Install the Product .................................................................................................................................86

1. Installation Conditions....................................................................................................................86

2. Mounting on/Removing from a DIN Rail....................................................................................89

3. Setting the Configurable Type Module.......................................................................................92

2. Connecting to an External Device ......................................................................................................96

3. Cable Connection..................................................................................................................................98

1. Power..................................................................................................................................................98

2. LAN .....................................................................................................................................................99

3. RS-232C .............................................................................................................................................99

4. Digital Input......................................................................................................................................99

5. Digital Output...................................................................................................................................99

Troubleshooting ................................................................ 100

1. Troubleshooting.................................................................................................................................. 101

1. In general........................................................................................................................................ 101

Appendix............................................................................. 103

1. Specifications....................................................................................................................................... 104

1. Specifications................................................................................................................................. 104

2. Power Requirements .................................................................................................................... 108

2. Physical Dimensions........................................................................................................................... 109

3. Battery Disposal.................................................................................................................................. 110

1. Battery Specification .................................................................................................................... 110

2. How to remove the battery ........................................................................................................ 110

4. Backup Range...................................................................................................................................... 112

1. Backup Range................................................................................................................................ 112

5. Optional Products............................................................................................................................... 116

Customer Support and Inquiry ...................................... 117

6. Services................................................................................................................................................. 118

Index .................................................................................... 119

—5 —

Introduction

This section provides necessary information of the product

such as the outline, bundled items and manuals before

actual use.

—

Introduction

—

CPSA-PCB100 Reference Manual

—6 —

1.About the Product

This product is a controller which periodically obtains and saves the programs and the configured

data as well as the parameters of PLC used in a control device so that they can be restored easily

when the system fails.

It supports the PLCs of the most major manufacturers and backs up the specified area required by

user.

Setting the backup area can be specified with ease through a browser.

—

Introduction

—

CPSA-PCB100 Reference Manual

—7 —

2.Features

PLCs of the most major manufacturers supported

PLCs including TOYOPUC-PC10G series by JTEKT, JW300 series, JW50H/70H/100H series, and JW30H series by SHARP, MELSEC-Q series

and MELSEC-FX series by MITSUBISHI are supported.

Backup

Backup areas including PLC's "parameter", "program", and "setting data" can be specified. Moreover, up to 3 most recent backup data

can be stored, and backup scheduling and manual setting can be performed.

Monitoring function

Backup history and elapsed days of PLC battery can be monitored. In addition, batter y change date or the prospective day can be

managed as well.

Compact design

Compact design, 44.7(W)×94.7(D)×124.8 (H), features flexibility in installation.

Adaptable to a temperature range between -20 and

+60°C

The product is capable of operating in the temperature between -20 and + 60°C. It can be installed in the various environments.

A powerful running platform without fan

The product contains the ARM® Cortex®-A8 processor (600MHz) and the DDR3 512MB system memory.

Installation easy with two pieces of terminal support

and DIN rail

You can install and remove a terminal connector without a screwdriver so that it can shorten the time of the replacement. As the product

can be mounted on a DIN rail, removing and replacing are easy as well.

Equipped with LED for an operation check

The product has LED for an operation check, which helps you visually confirm the communication status of each interface.

No electrolytic capacitor battery

No electrolytic capacitor is used. The Contec is creating the product with a longer life.

—

Introduction

—

CPSA-PCB100 Reference Manual

—8 —

3.Product Configuration List

The product consists of the items listed below.

Check, with the following list, that your package is complete.

If you discover damaged or missing items, contact your retailer.

Product…1

End Cover…1

(attached to the product)

Product Guide…1

Warranty Certificate…1

Serial Number Label…1

3-pin Connector…1

6-pin Connector…1

DIN rail …1

CODESYS Runtime license…1

(attached on the side of

the

product)

This product is verified in conformity with our recommended power supply. In case you use other

power supplies, thus, it may not be able to fulfil certification requirements. Please see the

CONTEC website regarding power supply recommendation (https://www.contec.com/).

Use the supplied plastic DIN rail when connecting this product and a module on a desk top for

system development or validation. If you use the supplied plastic DIN rail in the field, it cannot

be covered by warranty. Therefore, when you set the product and module in the field, use the

commercially available DIN rail.

—

Introduction

—

CPSA-PCB100 Reference Manual

—9 —

4.Procedure until ready to use

The followings show the standard procedure until the product is ready to use.

Connect with a PC

Refer to

page 22

Set up with CONPROSYS WEB Setting

Refer to

page 23

Set up the network of PC

Refer to

page 32

Set Username and Password

Refer to

page 37

Save the settings

Refer to

page 41

Set up the system

Refer to

page 63

Set up PLC

Refer to

page 65

Set up the schedule

Refer to

page 70

Set up the product

Refer to

page 86

This procedure can be different depending on the user's environment or system types.

—

Introduction

—

CPSA-PCB100 Reference Manual

—10 —

5.Related Manuals

The manuals related to the product are listed below.

Read them as necessary along with this document.

Must Read the Followings.

Name

Purpose

Contents

How to get

Product Guide

Must read this after opening the

package.

This lists the product configuration

and describes the precautions.

Included in the package

(Printed matter)

Reference Manual

Read this when setting up the

"CONPROSYS WEB Setting"

This describes the hardware and

software aspects such as settings.

Download from

the Contec

website (PDF)

Download Manuals

Download the manuals accordingly from the following URL.

Download

https://www.contec.com/download/

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