Conway Cairon T 5.0 Manuale utente

E-bike components

1 E-bike components

The BOSCH drives consist of the components shown here. Depending on the model, the drives differ in terms of equipment, technical coordination and operation.

•Familiarise yourself with operation and functions, as well as the care and maintenance notes.

1 Control unit

2 Control computer holder

3 Control computer

4 ABS

5 Drive unit

6 Speed sensor

7 Charger

8 Battery

123

Table of contents

1 E-bike components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 In the case of an emergency . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 General protective measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 In the event of excessive heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 In case of deformation, odour or leaking liquid . . . . . . . . . . . . . . . 7

2.4 If the battery catches fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Tuning or manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 Reading the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Categorisation of warning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.3 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4 Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.5 Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.6 Button batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.7 Residual risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.7.1 Risk of injury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.7.2 Fire hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.7.3 Risk of damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Basic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

5.1 Symbols on the products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2 Symbols in this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3 Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4 Written labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.5 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6 Notes on the e-bike. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6.1 Differences between a conventional bicycle and an e-bike . . . . 16

6.2 Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.3 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.4 Cycling with a discharged battery . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.5 Driving with ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.5.1 Privacy statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.5.2 Basic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.5.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.6 Drive overheat protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7 General notes on the battery . . . . . . . . . . . . . . . . . . . . . . . . .20

7.1 Charging times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2 Storing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.3 Transporting or shipping the battery. . . . . . . . . . . . . . . . . . . . . . . 21

7.4 Temperature monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7.5 Electronic cell protection (ECP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8 Notes on use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

8.1 Information regarding road traffic. . . . . . . . . . . . . . . . . . . . . . . . . 22

8.2 Areas of application of the battery and charger . . . . . . . . . . . . . 22

8.3 Insurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.4 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.5 Permissible total weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.6 Exclusion of wearable parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.7 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table of contents

9 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

9.1 By car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.2 Using other forms of transportation . . . . . . . . . . . . . . . . . . . . . . . 23

9.3 Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10 Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

10.1 Before each ride . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

10.2 Your first ride . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

10.3 Inspection instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10.4 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10.4.1 Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10.4.2 Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

11.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

11.1.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

11.1.2 Checking the battery before first use . . . . . . . . . . . . . . . . . . . . . . . 27

11.1.3 Charging the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

11.1.4 Charge indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

11.1.5 Removing and inserting the rechargeable battery . . . . . . . . . . . . 28

11.1.6 Switching the battery on/off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

11.1.7 Tips for the optimum handling of the battery . . . . . . . . . . . . . . . . 30

11.1.8 Recharge the battery before and during storage . . . . . . . . . . . . . 30

11.2 Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

11.2.1 Connecting the charger to the power supply. . . . . . . . . . . . . . . . . 31

11.2.2 Charging the removed battery (PowerTube) . . . . . . . . . . . . . . . . . 31

11.2.3 Charging the battery on the e-bike. . . . . . . . . . . . . . . . . . . . . . . . . . 31

11.2.4 Charging process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

11.3 Kiox 300 control computer holder. . . . . . . . . . . . . . . . . . . . . . . . 32

11.3.1 Mounting positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

11.3.2 Installation of the control computer holder . . . . . . . . . . . . . . . . . . 33

11.3.3 Mounting on the handlebar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

11.4 Control units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

11.4.1 LED Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

11.4.2 Mini Remote. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

11.4.3 System Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

11.4.4 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

11.4.5 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

11.4.6 Power supply of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11.4.7 Switching the e-bike system on/off. . . . . . . . . . . . . . . . . . . . . . . . . 37

11.4.8 Charge indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11.4.9 Setting the assistance level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

11.4.10 Interaction of the e-bike system with the shifting system . . . . 39

11.4.11 Switching the bicycle lights on/off . . . . . . . . . . . . . . . . . . . . . . . . 39

11.4.12 Shutting the walk assistance on/off. . . . . . . . . . . . . . . . . . . . . . . 39

11.4.13 ABS – Anti-lock braking system (optional) . . . . . . . . . . . . . . . . . 40

11.4.14 Establish a smartphone connection. . . . . . . . . . . . . . . . . . . . . . . 40

11.4.15 Activity tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11.4.16 Lock function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11.4.17 Software updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11.5 Kiox 300 control computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11.5.1 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11.5.2 Inserting and removing the control computer. . . . . . . . . . . . . . . . 41

11.5.3 Inserting the securing plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11.5.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11.5.5 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

11.5.6 Status screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Table of contents

11.6 Intuvia 100 control computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11.6.1 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.6.2 Inserting and removing the control computer. . . . . . . . . . . . . . . . 45

11.6.3 Inserting the locking screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.6.4 Changing the batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

11.6.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

11.6.6 Display indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.6.7 Speed and distance indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11.6.8 Displaying and adjusting the basic settings . . . . . . . . . . . . . . . . . 48

11.7 Drive unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.8 Speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

11.8.1 Speed sensor (slim) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

11.8.2 Rim magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

12 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

12.1 Notes on the battery lock key . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

13.1 Disposing of the e-bike and charger . . . . . . . . . . . . . . . . . . . . . . 53

13.2 Disposing of rechargeable batteries and batteries. . . . . . . . . . 53

13.3 Disposing of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

14 Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

14.1 LED Remote control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

14.1.1 Fewer critical errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

14.1.2 Critical errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

14.2 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

14.3 Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

15 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

15.1 Control computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

15.2 Control computer holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

15.3 Control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

15.4 Bicycle lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

15.5 Bosch eBike ABS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

15.6 Drive unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

15.7 Lithium ion rechargeable battery. . . . . . . . . . . . . . . . . . . . . . . . . 59

15.8 Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

16 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . .60

17 Legal notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

In the case of an emergency

2 In the case of an emergency

You can find notes on handling the battery in this user manual. Despite compliance

with all safety measures, the battery poses a risk e.g. if it catches fire.

•In an emergency, behave in such a way that you do not at any time endanger

yourself or other persons.

•In an emergency, follow the instructions on this page.

•Immediately read these instructions so that you can concentrate and respond in

a calculated manner in the event of an emergency.

•We recommend keeping a suitable fire extinguisher on hand at all times.

2.1 General protective measures

If you identify defects or damage to the battery:

•Do not use the battery.

•Wear protective gloves when you touch the battery.

•Do not inhale any gases or vapours that are emitted.

•Avoid contact between your skin and any liquid that has leaked.

2.2 In the event of excessive heat

If you notice that excessive heat is being generated by the battery:

•Have the battery checked by your specialist dealer immediately. Inform your

specialist dealer about the charge level before transport.

•For short-term temporary storage, select an outdoor location and, if possible,

place the battery in a fire-proof container or on the soil.

•If you store the battery outdoors, clearly secure the area with ample space around

the storage location and protect the battery from unauthorised access.

2.3 In case of deformation, odour or leaking liquid

If you identify any deformation, odour or liquid leaked on the battery:

•Place the battery in a fire and acid-proof container, e.g. made of rock or clay, and

cover the battery with sand.

•Have your specialist dealer dispose of the battery immediately.

•For short-term temporary storage, choose an outdoor location.

•If you store the battery outdoors, clearly secure the area with ample space around

the storage location and protect the battery from unauthorised access.

2.4 If the battery catches fire

If the battery catches fire, carcinogenic gases may be produced. Protect your

respiratory system and avoid inhaling gases and smoke emitted during the fire.

•Call the fire brigade immediately.

•If there is no danger to you and you are physically able, use a suitable fire

extinguisher to put out the fire.

•If there is no danger to you and you are physically able, cool the battery by placing

it in fireproof container filled with water. The water must completely surround the

battery.

•If there is no danger to you and you are physically able, cover the battery completely

with sand.

Tuning or manipulation

3 Tuning or manipulation

WARNING

Risk of accident and injury!

Tuning or manipulating the speed settings of your e-bike may have a

negative impact on your bicycle’s braking or riding performance and may

lead to accidents and injury.

• Do not make any structural modifications to the e-bike.

WARNING

Risk of accident and injury!

Tampering with the anti-lock braking system (ABS) can lead to brake failure.

• Do not make any structural modifications to the anti-lock braking system.

CAUTION

Risk of injury!

The e-bike may respond in a manner other than that which you expect if the

e-bike system has been manipulated.

• Do not make any structural changes to the e-bike system.

NOTICE

Risk of damage!

You can cause irreparable damage to your e-bike by tuning it.

• Do not make any structural changes to the e-bike system.

-You can cause irreparable damage to your e-bike by tuning it.

-The frame, wheels and brakes are not designed for higher speeds.

-Any modification of the e-wheel system or the anti-lock braking system leads to

the exclusion of the warranty or other claims.

-Tuning your e-bike has legal consequences.

-Operating an e-bike at speeds of over 25 km/h require a driving licence and an

insurance policy as well as a registration plate.

-Riders of e-bikes at a speed above 25 km/h are subject to compulsory helmet

use.

-Any modification of the e-bike system will result in the loss of your driving

licence.

-Any modification of the e-bike system will result in the loss of insurance cover

(personal liability).

-In the event of a repeat offence, an entry may be made in the police clearance

certificate (criminal record).

-Any modification of the e-bike system will result in the loss of the Declaration of

Conformity (CE).

-Any modification of the e-bike system precludes participation in road traffic.

-Any change to the anti-lock braking system can lead to brake failure.

Safety

4 Safety

4.1 Reading the user manual

Read all warnings and notes in this user manual with care before you

operate the e-bike for the first time.

This user manual consists of supplementary instructions and applies in

addition to the user manual of your e-bike. The complete scope of the

original operating manual for your e-bike includes the bicycle user manual, this user

manual and, if applicable, other included user manuals for the components installed

on your e-bike.

Keep all user manuals so that they are handy and available at all times. Include the user

manual when passing the e-bike on to third parties.

4.2 Categorisation of warning notes

The warning notes are intended to draw your attention to potential hazards. Your

complete attention is required when reading the warning notes; the statements must

be understood completely. Failure to follow a warning note may result in injury to

yourself or other persons. The warning notes alone cannot prevent dangers.

•Follow all warning notes to avoid a risk when using the e-bike.

There are warning notes in the following categories:

DANGER

This key word designates a hazard with a moderate degree of risk

which may lead to death or severe injury if unheeded.

WARNING

This key word designates a hazard with a moderate degree of risk

which may lead to death or severe injury if unheeded.

CAUTION

This key word designates hazard with a low degree of risk, which may

result in minor or moderate injury if unheeded.

NOTICE

This key word warns of possible damage to property.

Safety

4.3 Use

WARNING

Risks for children and persons with impaired physical, sensory or

mental capacities or lack of experience and knowledge, e.g. children

or persons with impaired mental and physical capacities!

The e-bike, battery and the charger may only be used by persons, who are

able to act without restriction with respect to their mental and physical

abilities. There is a high risk of injury for persons with restricted mental and

physical capacities!

• Only allow the e-bike, battery and the charger to be used by persons briefed

on safe and proper use and who understand the risks arising in connection

with it.

• Do not let children play or ride the e-bike.

WARNING

Risk of accident and injury!

There is an increased risk of accident and injury if the e-bike is used in an

improper manner or with disregard for regulations.

• Do not repair the e-bike yourself.

• Have repairs performed by your specialist dealer.

NOTICE

Risk of damage!

High or low temperatures could restrict the functioning of the e-bike or

damage it.

• Take note of the temperature limits.

• Do not park the e-bike near heat sources.

4.4 Battery

WARNING

Risk of fire and explosion!

Batteries that have caught fire are very difficult to extinguish; the cells

affected must burn down in a controlled manner. Responding properly may

prevent severe damages.

• Read the section “2 In the case of an emergency” on page 7so that you are

prepared.

WARNING

Risk of fire and explosion!

Internal damage to the battery may cause the battery to overheat, emit

gases or leak liquids even a significant amount of time after the damage

has occurred.

• Have your specialist dealer inspect the battery after falls or severe impacts.

• Do not open, dismantle, drill through or deform the battery.

WARNING

Risk of fire and explosion!

Heat (e.g. strong sunlight), fire and other heat sources can damage the

battery.

• Keep the battery away from fire and other heat sources; protect it against

exposure to intense sunlight.

• Never leave the e-bike with the battery inserted in the blazing sun or expose

it to strong heat.

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