Cooper Bussmann 1000W Manuale utente
Transportation
Products
Cooper Bussmann Inverter
1000W / 1800W
INSTALLATION
GUIDE
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About Cooper Bussmann
In a worldwide transportation marketplace Cooper Bussmann is your leading source for safe and
reliable electrical power and machine control solutions.
We’re experts on the effects of temperature, vibration, high moisture, harsh chemicals and
transient power fluctuations. We know vehicle power and control systems from the smallest to
the largest platforms, and will partner with you to develop reliable products and systems.
With combined industry history and experience reaching back more than 90 years, the
engineering strength and proven track record of the Cooper Bussmann®, Sure Power and Martek
Power brands provide you the ability to accelerate product development in “smart” systems and
create innovative, industry-leading solutions. These solutions range from straightforward
catalog products to next generation systems that will create efficiencies not yet realized.
The Cooper Bussmann mission is to respond completely and uniquely to OEM requirements for
vehicle electronic products and control solutions, providing cost reduction and customization.
We are committed to continuous new product development and offer you a competitive
advantage through R&D expertise and a technology portfolio that minimizes excessive tooling
and time required to produce OEM-specific solutions.
Cooper Bussmann, a division of Cooper Industries, has a global manufacturing footprint. Our
facilities are ISO 9000-2001 and TS16949 certified to meet the highest quality and environmental
standards.
Warranty Terms
Seller provides products as-is and makes no representations or warranties, express or implied,
statutory or otherwise, regarding the products, their fitness for any particular purpose, their
merchantability, their quality, their non-infringement, or otherwise.
Contact Information
Phone: 800.845.6269
Fax: 503.692.9091
www.cooperbussmann.com
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Important Safety Instructions
WARNING: Limitations on Use – The Cooper Bussmann Inverter is not to be connected
to life support devices.
CAUTION: Risk of injury – To avoid risk of injury, use only 12Vdc, lead-acid, rechargeable
batteries (i.e. GEL, AGM, and Flooded). Other types of batteries may burst, resulting in personal
injury and/or damage.
Do not expose inverter to rain, snow, spray, or water.
Do not cover/obstruct ventilation systems.
Use wire in good condition and of appropriate ratings.
Attachments not recommended by Cooper Bussmann may be damaging to inverter.
Do not use inverter after being dropped, hit, or damaged.
Do not disassemble the inverter. Risk of shock, fire, and void of warranty may result.
Remove all AC and DC connections before maintenance, cleaning, or circuit work.
Provide inverter an equipment-grounding conductor connected to AC input ground.
Insure cables are routed properly, secured and protected from chaffing.
WARNING: Explosion hazard – Working with batteries can be very dangerous. It is
crucial to follow all steps completely while servicing the unit. It is possible for the inverter to
produce arcs and/or sparks, do not install or use inverter near flammable materials (i.e. gas-
powered machines, fuel tanks, or any components connected to a fuel supply). Follow any
instructions from the battery manufacturer being used.
Personal Precautions When Working with Batteries
WARNING: risk of electrical shock, burn from high short-circuit current, fire
or explosion from vented gases.
Follow the instructions and precautions from the battery manufacturer (i.e. cap removal,
or charging rates).
Follow battery instructions for water and battery acid levels from the battery
manufacturer.
Ventilate the area near the batteries as much as possible.
Do not smoke or produce flame/spark near engine or batteries.
Use caution when handling tools around batteries.
Remove all metal items (i.e. rings, bracelets, watches) from person when working with
batteries.
Work within voice range of other people.
Wear eye and clothing protection while working, and avoid touching eyes during
installation.
Upon battery acid contacting skin or clothing, wash immediately with soap and water.
Upon contacting eye(s), flood immediately with running cold water for at least twenty
minutes and seek medical attention.
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DC CONNECTION PRECAUTION(s) – Make only DC output connections or
disconnections after setting all unit switches to OFF position and opening AC disconnect(s).
It is recommended to review TMC RP 160 and RP 163 which include wiring and selection
recommendations.
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CONTENTS
Installation ............................................................................ pg 6
Configuration ........................................................................ pg 24
Specifications ....................................................................... pg 28
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1.
INSTALLATION
Chapter 1 offers information as a guide to installing a Cooper Bussmann Inverter/Battery
Charger. It will cover the following:
Materials list
Safety instructions
Sample installation tools and materials
Installation procedures for mounting and connecting the product
ground, AC cabling, DC cabling, and grounding techniques
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Materials List
The Cooper Bussmann Inverter package includes the items listed
below:
1 Cooper Bussmann Inverter unit
Owner’s / Installation Guide
25 foot RJ11 cable for remote mounting of control panel
2 ea M8x1.25 Nuts with Lock Washer and Flat Washer for Battery
Positive and Battery Negative
1ea M6x1.00 Nuts with Lock Washer and Flat Washer for Chassis
Ground Connection
One Red and one Black Insulating Boot for covering up to 00 AWG
Battery Positive and Battery Negative Connections
2ea cable clamps for retention of hardwired AC Input and AC Output
2ea ground lugs for chassis ground connection of hardwired AC input
and AC output
Figure 1-1 What’s in The Box
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Safety Instructions
WARNING: Shock hazard – All wiring of connectors or otherwise should be
done by a technician, electrician, or person with electrical experience.
At the beginning of this guide there is a section of warnings and cautions,
take note of any precautions concerning the installation.
Prior to engaging in any service, all AC and DC power sources need to be
disconnected and all AC and DC devices and generators need to be
disabled.
Follow proper cable routing and strain relief guidelines.
Installation Codes
Installation codes vary depending on specific industry, location and application of
inverter.
It is the installer’s responsibility to ensure that all applicable installation
requirements are met.
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Installation Tools and
Materials
To install the Cooper Bussmann Inverter, the following tools/materials are
recommended:
Wire strippers
Mounting screws or bolts
#2 Phillips screwdriver
Wrench or socket for DC terminals (1/2 inch or 13mm)
AC cable (i.e. 3-prong, standard wall cable), sized appropriately for load/application
Wire nuts or crimp connectors for AC wire and appropriate tools
DC cable, sized appropriately for load/application
Lugs for DC cables to mount on size M8 x 1.25 studs. DC stud terminals and
appropriate tools(i.e. crimping tool)
Lug for Chassis Ground cable to mount on size M6 x 1.00 stud. DC stud terminal and
appropriate tools(i.e. crimping tool)
AC and DC disconnects and over-current protective devices
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STEP 1: Determine an installation type
Installation of the inverter will involve many common components, some
which are shown below. Figure 1-2 shows some of those components and their
relevance with each other in a standard heavy truck or recreational vehicle
installation.
Figure 1-2 Typical Recreational Vehicle and Fleet Vehicle Installation
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