Corbin Russwin Access 800 Manuale utente

Installation Instructions
For ML20800 TCAC2 Series
Mortise Lockset
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
Please read these instructions carefully to prevent missing important steps.
Please Note: Improper installation may result in damage to the lock and void the factory warranty.
FM 224A 3/07
(617417420)
For installation assistance contact Corbin Russwin Inc., at 1-800-810-WIRE (9473)
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
1 2 3
4
7
5
8
0
6
9
#
*TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
Access800
TM

1) Warning 1
2) General Description/Specifications/Features 2
3) ML20800 TCAC2 Series Product Illustration 3
4) Installation Instructions 4-10
5) Installation of RF Technology Lock 11
6) Operational Check 12
Table of Contents
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no
guarantee that the interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected
• Consult the dealer or an experienced TV technician for help
This Class B digital apparatus complies with Canadian ICES-003.
Warning: To comply with “Fire Listed” doors, only alkaline batteries must be used.
Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
1) Warning
1
Page
7.1) Important 13
7.2) Installation Notes 13
7.3) Electrolynx™ Connector System 13
7.4) ML20800 TCAC2 Series Illustration with M861 Harness 14
7.5) M861 Forced Door Propped Door Option 15
7.6) M35 Power/Remote Unlocking 16
7) ML20800 TCAC2 Hard Wiring Instructions for Mortise 13
7.7) M35 Power/Remote Unlocking with M861 Forced
Door Propped Door Option 17

2
General Description
The Access 800 Mortise Lock is designed for areas which require stand-alone authorized entry.
It is a self-contained microprocessor-controlled keypad with non-volatile memory. The keypad
will hold a total of 100(M800) or 2000 (M801, M802, M803, M804, M805, M806) different user
codes. User codes “01”, “02” and “03" are utilized for Master, Emergency and Supervisory
Codes respectively. This product is operated by six (6) “AA” alkaline batteries. Corbin Russwin
Inc. locks are designed with quality components to provide high security, performance and
durability.
Specifications
• Latch -Stainless steel • Locking Side controlled by any combination of
• Deadbolt -Stainless steel keypad, proximity RF technology or Keyoveride
• Auxiliary Latch -Stainless steel, non handed • Non-Locking Side retracts latch and deadbolt
• Handed -Easily field reversible without • Locks furnished for 1-3/4" doors. Can be
disassembling the lock body furnished for other door sizes upon request.
• Case - 12 gauge heavy duty wrought steel Consult factory
• U.L. Listed (3 hr.)
Features
• Low battery alert–4 chirps after standard • Operates utilizing any two to six digits per
user code entry code. Digits may be repeated and codes
• External remote “request to enter” connector may start with zero
• Master, Emergency or Supervisory code will • Entry of a programmable number of wrong
unlock door when low battery has expired User Codes disables all codes for a
• Programming done at the keypad (Except programmable number of seconds
M802 & M805) or with a PDA using Yellow LED on solid
Accessware™ with Access HH application
Software.
• M800 allows last 15 transactions to be
• M801 -M806 allows last 2000 transactions
to be output to a PC via a PDA and
Accessware™ software
2) General Descriptions/ Specifications/ Features
output to portable printer via infrared link

3
3) ML20800 TCAC2 Series Product Illustration

Verify Hand and Bevel of door. Illustrations shown are as viewed from the outside
or secure side of opening.
1
4) Installation Instructions
3
2
4
Prep door according to supplied Corbin Russwin Inc. door marker.
FOR
USE
ON
FIRE
DOOR
NOT
Left Hand
Hinges Left.
Open Inward.
"LH"
Left Hand
Reverse Bevel
Hinges Left.
Open Outward
"LHR"
Right Hand
Hinges Right.
Open Inward.
"RH"
Right Hand
Reverse Bevel
Hinges Right.
Open Outward
"RHR"
7/8"
1-1/2
1/8" Dia. holes
(2) required
Fire Stop Plate required
for fire rated doors
Slot
Attach Fire Stop Plate
Using self tapping screws
#8-32x1/2 long for wood &
metal doors
.C of 1-1/2 Dia
L
Outside
of Door
Hole for ribbon cable
Non Fire Rated Exterior Doors
install weather conduit.
(Hollow Doors Only)
Outside
of Door
Non Fire Rated Door
Hole for
ribbon cable
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.
The Optional Conduit is available
for Non Fire rated doors to provide
weather protection for exterior door
applications. It is included in the M99
Weatherseal Gasketing Kit when
ordered with the device. If ordered
separately, order part number
794F929.

Lock Assembly Instructions
Align bevel accordingly. Engage 7/64 Allen wrench on to cap screw required for step 2
page 6. Feed connector and wires through non cylinder side of door. Insert lockbody into
mortised cutout in door and hold loosely in place with (2) #12x1" lockbody screws.
3
Installation Instructions
5
(2) #12x1"
combination screws
Feed Connector & wires
through non-cylinder side
Lockbody
7/64 Allen Wrench
Inside
of Door

4
6
Spindles
Keypad ribbon cable
Outside
of Door
Installation of Outside Escutcheon
2A. For fire rated doors feed ribbon cable connector and ground wire from outside escutcheon
through the fire stop plate.
2B. For non-fire rated doors, feed ribbon cable connector and ground wire from outside escutcheon
through weather seal gasket (if used), then conduit sleeve in door (not shown).
3. With outside lever horizontal, insert mounting posts into the door. Make certain
the lever spindle is properly engaged in lock. (see diagram and Note A. below)
Screw cylinder into mortise lockbody make certain the cylinder orientation is in the correct
position (see diagram below) . Using the 7/64 Allen wrench provided, hand tighten (5-10 in. lbs.)
the cap screw to prevent unscrewing of the cylinder. Turn the key to make certain that the
locking mechanism (latch, deadbolt, key) functions correctly. Tighten (2) #12 x 1" lockbody
screws. Remove Allen wrench.
Installation Instructions
Ground
wire
Gasket (optional)
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
NOTE: Key and
cylinder must be
rotated as shown
Correct Incorrect
Use Correct Spindle Orientation
STANDARD MUSÉO
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a
device is ordered. this kit includes gaskets and a conduit. When ordering the kit separately,
order part number 794F929. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
NOTE A.
For MUSÉO Lever
collections ONLY.
Rotate adapter
bushing as needed
to insure horizontal
lever position and
maximum thread
engaging lever -
adapter bushing.
Lever
Lever

5
7
Motor connector
Ground Terminal
Red & Black wires
Keypad ribbon
cable
Locate (3) oval head screws
and insert through the
Escutcheon and thread
into the outside Escutcheon.
Ground
Wire
Keypad harness
(ribbon cable)
Remote Power
Connector
(M35 Remote Power
Wiring Harness also
available as part
No. 793F069)
Turnpiece
micro switch
Inside
of door
Turnpiece
Installation of Inside Escutcheon
NOTE: Connectors go on only one way. Do not offset connector and be sure they are completely seated.
1. Connect Ground wire to Ground terminal, Keypad ribbon cable connector to controller, and lockbody
harness to motor connector. If you have a turnpiece, connect the male turnpiece switch connector to
the female turnpiece switch connector.
2. Align turnpiece to the vertical position.
3. Feed excess lockbody harness wire back into the mortise of the door between the door cavity and
lockbody, making sure no excess wire enters the cylinder hole of the lockbody. (see diagram page 8)
Push excess keypad ribbon cable into the ribbon cable hole.
NOTE: For RF Technology versions refer to Section 5 to install through bolt screws.
Installation Instructions
Controller
Turnpiece male switch
connector - for non
turnpiece mortise locks
the turnpiece male
switch connector may
be placed in the space
below the controller and
remain disconnected
1
Female turnpiece
switch connector
Male turnpiece
switch connector
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
Lockbody Harness
Lockbody
Harness
Gasket
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.

5
8
Installation Instructions
Installation of Inside Escutcheon (continued)
CAUTION: Do not allow lockbody harness wires to enter cylinder hole in lockbody. Wire
damage and/or malfunction of the lock may occur.
1. Turn inside lever to the horizontal position and rotate the turnpiece to the vertical position. Slide
onto spindle halfway. With inside escutcheon resting on spindle, be certain that all keypad ribbon
cable will remain inside ribbon cable hole, and that ground wire will not get pinched once
escutcheon is mounted. Escutcheon will not fit flush on door otherwise.
2. Insert 3 #10-24 screws through inside escutcheon and thread loosely into outside escutcheon. Check
operation of both inside and outside levers and make sure the turnpiece and key still operate the
latch and deadbolt correctly. If lock function is satisfactory, fully tighten the bottom two screws.
Check operation of both levers again. If levers move freely, tighten top screw. If levers do not move
freely, loosen bottom screws and realign the escutcheons until proper operation is obtained.
Inside
of door
Lockbody harness - Feed excess
wire back into the mortise of the
door between the door cavity and
lockbody. Do not feed excess
wires into the cylinder hole of
the lock.

6
Installation Instructions
9
Installation of Armored Front Plate
1.Install armored front plate using two #8-32 x 1/4"screws provided.
Lockbody screws
Front Plate
screws
Armored Front Plate
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