Crosscontrol CCpilot VI Manuale utente

Revision: 2.0.0

2018-10-19

CCpilot VI

Technical Manual

www.crosscontrol.com

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

www.crosscontrol.com

Contents

Revision history ..................................................................................................................................3

1. Introduction ..................................................................................................................................4

1.1. Product models.......................................................................................................................... 4

1.2. Document conventions ........................................................................................................... 4

1.3. Identification............................................................................................................................... 5

1.4. Environmental resistance ......................................................................................................... 5

2. Product overview .........................................................................................................................5

2.1. Front side view............................................................................................................................ 5

2.2. Rear side view ............................................................................................................................ 6

3. Mounting and handling...............................................................................................................7

3.1. Mounting ..................................................................................................................................... 7

3.2. Connecting to power supply .................................................................................................. 9

3.3. Cable installation..................................................................................................................... 10

3.4. Special considerations............................................................................................................ 11

3.5. Handling and maintenance ................................................................................................. 12

3.6. Transportation........................................................................................................................... 13

4. Basic operation ..........................................................................................................................14

4.1. Turning ON ................................................................................................................................ 14

4.2. Turning OFF and suspending ................................................................................................. 14

4.3. Adjusting the screen brightness............................................................................................ 16

4.4. Status notification .................................................................................................................... 16

4.5. Error codes ................................................................................................................................ 17

5. Interface overview.....................................................................................................................18

5.1. Front panel................................................................................................................................ 18

5.2. Buzzer ......................................................................................................................................... 18

5.3. CAN............................................................................................................................................ 18

5.4. Ethernet ..................................................................................................................................... 18

5.5. USB .............................................................................................................................................. 19

5.6. Configurable inputs................................................................................................................. 19

5.7. Analog inputs ........................................................................................................................... 20

5.8. Low side outputs ...................................................................................................................... 20

5.9. Bluetooth ................................................................................................................................... 21

6. Connectors .................................................................................................................................22

6.1. Connector layout .................................................................................................................... 22

6.2. Deutsch DTM connectors, general ...................................................................................... 23

7. Specifications .............................................................................................................................24

7.1. Technical data......................................................................................................................... 24

7.2. Environmental specifications ................................................................................................ 27

7.3. EMC specification ................................................................................................................... 27

7.4. Weight and dimensions.......................................................................................................... 28

Technical support............................................................................................................................30

Trademarks and terms of use ........................................................................................................30

Index.................................................................................................................................................31

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

www.crosscontrol.com

Revision history

Revision

Date

Issued by

Comments

2.0.0

2018-10-19

Lars Olsson

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

www.crosscontrol.com

1. Introduction

CCpilot VI is a 3.5" full-colour display with Linux operating system. The open LinX software

platform offers a choice of powerful tools for application development. This, together with a QVGA

high brightness display and hardware accelerated 2D, 3D and vector graphics, enables fast design

of premium user interfaces.

With 4 freely configurable, backlit soft keys, operators can interact efficiently with the system.

CCpilot VI has multifunctional capability and can be used as instrumentation display, machine

control HMI, electronic manual and more.

This technical manual provides important information regarding the product’s hardware and its

basic usage. For software and operating system specifics, please see additional documentation.

1.1. Product models

This documentation is applicable for all CCpilot VI models. These models are:

CCpilot VI standard. COTS version of product. Part number C000144-05

CCpilot VI standard with Bluetooth module. Not available COTS. Part number:

C000144-02

CCpilot VI custom version with Bluetooth module and without I/O interfaces. Not

available COTS. Part number C000144-01.

These models share the same level of performance, hardware architecture, enclosure and

connectors. The PCB is the same for all versions but is populated differently.

1.2. Document conventions

This document uses the following conventions:

Description

Appearance

Important information

Differences between product

models

(exclamation symbol)

(observe’ symbol)

Text formats used in this document are described in the table below:

Format

Use

Italics

Names, designations, and references

Bolded

Important information

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

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1.3. Identification

Each device has identification labels with serial number, part number and revision which identifies

your unique device. This information is required when communicating with CrossControl regarding

Technical support and Service/Repair needs.

Figure 1: Identification labels

1.4. Environmental resistance

The CCpilot VI product has been designed to manage tough environmental demands. Much effort

has been put into designing and selecting system components to provide a reliable and robust

device.

Thorough testing has been performed in order to ensure compliance to a broad range of applicable

regulatory requirements and to meet the user expectations of a ruggedized product for machinery

control.

A complete list of standards to which the product has been tested for compliance can be found in

chapters 7.2 and 7.3.

2. Product overview

This chapter contains illustrations of the CCpilot VI showing the location of external connectors,

indicators etc. Connectors are described in more detail in chapter 6. Additional mechanical

information can be found in chapter 7.4.

2.1. Front side view

The product has a 3.5” widescreen display protected by an anti-glare treated top glass. There are

also 4 freely configurable, backlit soft keys.

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

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Figure 2: CCpilot VI front side view

2.2. Rear side view

The product has 2 connectors for external interfaces. Connectors are of type Deutsch DTM-12. On

the rear side you also find the buzzer sound outlet, a Gore-Tex ventilation membrane and

mounting holes for either a fastener in accordance with AMPS hole pattern (RAM 2.43” x 1.31”

Diamond Base) or a bracket for panel mounting.

Figure 3: CCpilot VI rear side view

Soft keys with user

configurable functionality.

Display with anti-glare

glass

GORE-TEX

membrane, under

mount for added

protection

Sound exit hole

under mount for

added protection

External connectors

Deutsch DTM

Soft key numbering.

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

www.crosscontrol.com

3. Mounting and handling

This chapter contains recommendations for installation, handling and maintenance of the product.

3.1. Mounting

CCpilot VI supports two different mounting methods, a RAM mount or a panel mount. These two

mounting methods are described separately below.

For both fastening methods, use the appropriate M5 x 0.8 button head screw of type MRT (Torx)

The recommended torque for the screws is 1.5-2.0 Nm. Using fluid locker or locking washers (split

ring, toothed lock, etc.) is required for proper mounting. Ensure that the M5 mounting screws are

clean and dry before mounting.

Note that the depth of the threaded holes is 8 mm. Be careful not to use too long screws which may

damage the device when tightened.

3.1.1. RAM mount

CCpilot VI is preferably mounted using a RAM-B-238U Mount which allows adjustment of the

display’s position and angle. Screw length should be 12mm.

3.1.2. Panel mount

Panel mounting requires a bracket (P/N C000135-81) and a rubber frame(P/N C000144-44) see

pictures below. The mounting bracket is designed for min 1,5mm and max 3mm panel thickness.

Screw length should be 10mm.

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

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Ensure that CCpilot VI is mounted to a smooth, flat surface. Fastening the unit to an uneven

surface may stress the enclosure, damage the outer flange or possibly even flex the circuit board

inside, leading to a premature failure.

Panel cut-out information available in dxf-format upon request for precision cutting of panels.

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

www.crosscontrol.com

3.2. Connecting to power supply

This chapter describes how the CCpilot VI is preferably connected to the power supply of the

equipment it is installed in. The principle is the same for vehicular and stationary installations.

Carefully read through the following sub-chapters. They are critical for designing and adapting the

electrical system of the equipment in which the CCpilot VI is installed. Connector pinouts are found

in chapter 6.

3.2.1. Wire gauge

Wire gauge for the power supply should be dimensioned with respect to the current and voltage at

cranking.

Current consumption of the CCpilot VI device is found in chapter 7.1.

Power consumption of external loads driven by the CCpilot VI device should also be taken

into account.

The wire gauge for the power supply is recommended to be at least 0.75 mm2/AWG 18 for

“normal” loads.

The DTM connectors accept wire gauges between 0.75 and 3.3 mm2/AWG 12 to 18.

3.2.2. External fuse

To prevent cable fire in case of short circuit, an external fuse must always be used when powering

the device from a high current capable power source, for example a vehicle battery.

The fuse shall be located as close to the battery/power source as practically possible.

Fuse rating shall be dimensioned with respect to wire gauge, maximum current

consumption and the inrush current of the device. Refer to chapter 7.1 for fuse rating

details.

As a guideline, a slow acting fuse with 2-3 A current rating should be used.

Remember to also apply fusing for the on/off control wiring, see chapter 3.2.4.

3.2.3. External key switch signal

The device’s key switch signal should be connected to the positive supply line via the vehicle’s

ignition key switch.

The wire gauge for the key switch signal shall be dimensioned to handle the total switch

current and the fuse type and rating shall be selected to prevent cable fire in case of cabling

short circuit.

As a guideline, a slow acting fuse in the range of 100-1000 mA for the key switch signal

should be sufficient for most practically usable wire gauge.

3.2.4. Application example

Below is an application example schematic of the CCpilot VI power supply connection.

If the system has a main switch for completely disconnecting the battery (S1 in schematic below),

the device’s power supply and key switch signal shall be connected after the main switch.

CCpilot VI

Revision: 2.0.0

Technical Manual

2018-10-19

www.crosscontrol.com

It is not recommended to disconnect the battery without shutting down the device first - since

doing so will immediately switch off all internal voltages, regardless of ongoing operations. Any

information which was not saved to flash memory will be lost when disconnecting the battery.

However, no physical damage will be caused to the device by disconnecting the battery.

Figure 4: Schematic example for power supply installation of a CCpilot VI device in a

vehicle. The ignition switch (S2) can be shared by several devices (Device X, Y, …)

By connecting the power supply according to the example above, the CCpilot VI device will

automatically start up when the key switch (S2) is closed and shut down when the switch is opened.

Note that the on/off behavior of the CCpilot VI described here is the default configuration. Its

response to the on/off signal may be altered using the CCAux API, see chapter 4.1 for more details.

Be advised that the device consumes a small amount of power from the main supply also when

shutdown (55 µA at 12V, 0.31mA at 24V) or suspended (36mA at 12V, 20mA at 24V). Therefore, if

the device has been attached for a long period of time without the vehicle motor running, the

battery may be drained, resulting in inability to start up the vehicle. A main switch for

disconnecting the device’s main supply is highly recommended in such situations.

3.3. Cable installation

Cables shall be installed in such a way that they do not run any risk of being damaged, pinched or

worn.

Avoid excessive bending and twisting of cables.

Use strain-relief on cables near the device to minimize stress on cables and connectors.

GND

2-3 A

GND

BATTERY

(Turnkey

switch)

Multipin

connector 1

0.1-0.5 A

Device B

GND

Device C

GND

IMAX: 2.5 mA

Min 0.75 mm2/AWG 18

(Main switch)

(on/off control)

Min 0.75 mm2/AWG18

Device A

Indice

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