Crystal Vision Indigo 1 Series Manuale utente

Crystal Vision Ltd., Lion Technology Park, Station Road East, Whittlesford, Cambridge, CB22 4WL, England.

E-mail: [email protected] Website: www.crystalvision.tv Tel: +44(0) 1223 497049 Fax: +44(0) 1223 497059

Indigo 1

1U frames

(Includes Indigo 1, 1A, 1AE, 1S, 1SE,

1-DP, 1A-DP, 1AE-DP, 1S-DP and 1SE-DP)

Indigo 1 User Manual R1.7 Crystal Vision

Indigo 1 User Manual R1.7 118/06/2010

Contents

1Introduction 3

2Installation 5

2.1General Safety Summary 5

2.2Rack mounting and ventilation 6

2.3Frame connectors 6

Connecting mains cables 7

2.4Connector pinout 8

Remote control / GPI connections 8

Power supply relay connections 9

RJ45 422 Statesman/Link Bus IO connector 9

RJ45 Ethernet connector 10

2.5Controlling two frames from one panel 11

Frame linking configurations 12

Using Remote 2 connectors 13

2.6Setting frame addresses 14

2.7Ethernet control 15

Board settings 16

Setting up and connecting 18

Changing the IP Address 18

Adding a frame serial number 21

2.8Installing Crystal Vision modules 22

Module positions 22

Inserting modules 23

Removing modules 23

Rear connectors 23

Fitting rear connectors 24

2.9Indigo power supplies 25

Indigo 1-DP power supply module 26

Left/Right conversion 26

Monitoring power supply status 26

Crystal Vision Contents

Indigo 1 User Manual R1.7 2 18/06/2010

2.10Select the cooling mode 27

Operating the active panel 27

Slot numbers 28

Node numbers 28

3Trouble shooting 30

Reading LED status and active display messages 30

PSU relays 31

Panel diagnostics 31

Frame diagnostics 32

3.1Maintenance 33

Inserting and removing power supplies 33

Fitting the fan assembly 35

Replacing the mains input fuses 37

Indigo 1-DP 38

3.2Frequently asked questions 40

4Appendix 42

Active panel setup 42

Module addresses and node numbers 43

5Specification 44

Revision 3 Ethernet control information added 02/01/07

Revision 4 Indigo 1-DP information added 08/02/07

Revision 5 Note added to Bus IO table, page 9 29/08/08

Revision 6 Front panel slide switch table amended, page 17 03/07/09

Revision 7 Front panel slide switch table re-ordered 21/07/09

Crystal Vision Introduction

Indigo 1 User Manual R1.7 3 18/06/2010

1Introduction

The Indigo range comprises of four frame types: 4U frames for up to 24 modules, 2U

frames for up to 12 modules, 1U frames for up to six modules and desk top boxes for up

to two modules.

There are three main variants of the 1U frame - passive front panel, active panel with

controls and a display or a Statesman-enabled version without controls or a display.

Both the active panel and Statesman-enabled frames are also available with Ethernet

capability. All variants are also available with single or dual redundant power supplies.

This manual covers:

Indigo 1 with passive front panel

Indigo 1A with active panel controls and display

Indigo 1AE Ethernet capable with active panel controls and display

Indigo 1S with active panel, no controls or display. Statesman enabled

Indigo 1SE Ethernet capable with active panel, no controls or display.

Indigo 1-DP Series. The above with dual redundant power supplies.

The Indigo 1A and 1AE versions also support Statesman.

Each 1U frame can be used with any single or double slot rear module in the Crystal

Vision range. There is a single slot for the single or dual redundant plug-in power supply.

A hinged front panel allows easy access to removable fan assemblies, the installed

modules and the power supply or supplies in the case of the Indigo 1-DP frame.

The Indigo1A/1AE Crystal Vision frame The Indigo 1/1S/1SE Crystal Vision frame

The 1A and 1AE versions have an active control panel built into them that remains

forward facing allowing panel operation even when the front panel is open.

The Indigo 1A Crystal Vision frame with front control panel open

There is an easily accessible front fan fitted on a detachable plate in front of the PSU. A

second removable fan is fitted at the rear of the front panel on the left.

If the front panel is opened an optical sensor switches the PSU fan to fast operation and

the panel mounted fan is switched off. If one fan fails, or operates too slowly, the other

fan is automatically switched to full power and an alarm raised.

Crystal Vision Introduction

Indigo 1 User Manual R1.7 4 18/06/2010

A frame temperature sensor mounted above the top central module position (slot 3)

controls fan speed.

There are three cooling modes: normal, quiet and maximum.

With normal cooling both fans run continuously, increasing in speed as the temperature

inside the frame goes up.

Quiet mode is intended for a lightly loaded frame in an environment where ambient noise

is a concern. When the frame temperature is below approximately 45°C the panel fan is

switched off and the PSU fan runs at minimum speed. If the frame temperature goes

above 45°C it reverts to normal cooling and goes back to quiet mode when frame

temperature falls below 42°C.

In Maximum cooling mode both fans never run below near maximum speed. Fan speed

increases to maximum at high frame temperature. This mode is ideal for equipment bays

where noise is not a concern.

Only one of the fans is essential in normal operation. If one of the fans should fail, the

closed frame can still operate indefinitely with an ambient temperature of 40°C.

Warning: Although it is possible to operate the frame with the front panel open the frame may not

meet electromagnetic compatibility (EMC) requirements in this condition.

The Indigo PSU has a built-in processor, which communicates with the front panel

display processor (referred to as a PIC) and monitors power rail voltage levels (+5.75V

and -6.0 V) and the PSU fan speed. The PSU also stores its own serial number in non-

volatile memory.

The panel processor regularly receives status updates from the PSU processor about

power rails and fan speed. This allows the front panel to update its status LEDs and

control the alarm relay. The relay contacts are available on the Remote 2 connector on the

rear of the frame.

There are five two-colour LEDs on an active or passive front panel, with yellow/green

indicating a normal condition and red an abnormal condition.

The Indigo 1 LEDs

Five of the LEDs show the status of the front fan, PSU, PSU fan, and frame temperature.

A Comms LED monitors external RS422 activity and will flash amber when there is

external communications with the frame.

Statesman users will be able to remotely monitor frame temperature and fan speed.

Crystal Vision Installation

Indigo 1 User Manual R1.7 5 18/06/2010

2Installation

2.1 General Safety Summary

The following warnings are intended for user guidance and safety.

Ground

This product must be grounded through the grounding conductor of the power cord.

Power cable

Use only a power cord that meets the required specification for this product.

Fuses

To avoid fire hazard use only fuses of the type and rating specified.

Service

These servicing instructions are for use by qualified personnel only. To reduce risk of

electric shock, do not perform any servicing other than that contained in this manual unless

you are qualified to do so. Refer all servicing to qualified service personnel.

Apart from procedures described in this manual there are no user serviceable parts within

the frame. If the frame requires any other servicing it should be returned to the manufacturer

or dealer.

On no account should the unit be powered whilst any covers are removed.

Ventilation

The unit must have adequate ventilation. Installation should be in standard 19" racks with

cool air circulation available at the front. The left and right ventilation grilles must not be

obstructed.

EMC

To comply with EMC regulations the following guide lines should be observed:

Do not operate this unit for extended periods with the front panel open.

Do not use the frame unless all the rear connector positions are filled, either with Crystal

Vision Rear Modules, or with Crystal Vision blanking plates.

Do not operate the equipment with covers or panels removed.

General

To avoid electric shock do not operate this product in wet or damp conditions.

To avoid injury or fire hazard do not operate this product in an explosive atmosphere.

Only use this rack in conjunction with Crystal Vision modules designed for that purpose.

The Indigo 1 range of frames is capable of housing the Crystal

Vision range of optical modules. Although these modules are

not capable of causing personal injury, care should be exercised

when exposing unshielded optical signals not to look directly

into the light beam.

Crystal Vision Installation

Indigo 1 User Manual R1.7 6 18/06/2010

2.2 Rack mounting and ventilation

The unit must have adequate ventilation. Install in standard 19" racks with cool air

circulation at the front and with both side ventilation grilles unobstructed.

Indigo 1 air-flow

Install the Indigo frame in a standard 19-inch rack as follows:

Mount in the rack and secure via the rack ears

Allow adequate space for the fan intakes at the front and the exhaust through the

left and right sides

Note: Only one of the fans is essential in normal operation. If one of the fans should fail, the

closed frame can still operate indefinitely with an ambient temperature of 40°C.

It is also possible to operate the frame with the front panel open, however the frame may

not meet electromagnetic compatibility (EMC) requirements in this condition.

2.3 Frame connectors

The following connectors are available at the rear of the frame:

Connector Function Notes

IEC PSU AC input 85 to 264V, fuse under flap

Dual flying

IEC PSU AC inputs Indigo 1-DP only 85 to 264V, fuse on PSU

modules.

Remote 1 GPI and DC out Refer to pinout tables

Remote 2 GPI, serial/Statesman, upper PSU alarm relay

and DC out Refer to pinout tables

RS422 in/bus RS422 control using CAT-5 cabling Refer to pinout tables

Ethernet Ethernet control using CAT-5 cabling Refer to pinout tables

Note: Ethernet support will be added in the near future.

All frame connectors are grouped together behind the PSUs at the rear of the frame.

Crystal Vision Installation

Indigo 1 User Manual R1.7 7 18/06/2010

Indigo 1 rear connectors

Connecting mains cables

Indigo 1

The Indigo 1 frame is powered by connecting a power cord to the IEC socket.

Ensure that it has a minimum current rating of 6A, is fitted with an IEC 320 female

connector, includes a protective ground connection and meets relevant local safety

standards.

Note: The fuse holder is part of the mains inlet. The mains cable must be disconnected before

the fuse can be accessed. Replace the fuse only with one of the same type and rating.

Refer to the Maintenance section of the Trouble shooting guide for more information.

Indigo 1-DP

Indigo 1-DP rear connectors

Crystal Vision Installation

Indigo 1 User Manual R1.7 8 18/06/2010

The Indigo 1-DP frame is powered by connecting two power cords to the flying IEC

sockets.

Ensure they have a minimum current rating of 6A and are fitted with an IEC 320 female

connector, which includes a protective ground connection and meets relevant local safety

standards.

Note: The mains inlets are not fused. Mains fuses for each inlet are situated on the power

supply modules. Access to these fuses requires the removal of the power supply module.

Replace the fuse only with one of the same type and rating. Refer to the Maintenance

section of the Trouble shooting guide for more information.

2.4 Connector pinout

Remote control / GPI connections

Each frame slot has six connections that are brought out to one or more of the four high-

density D-Type connectors on the rear of the frame labelled RMT 1 and RMT 2. These

connections are referred to as lines 'a' to 'f'. The functions assigned to them are dependent

on the module inserted in each slot, but a typical use is as a GPI line. Refer to the

documentation supplied with each Crystal Vision module to determine the actual

functions assigned.

RMT 1 and RMT 2 connections (26 way high density D-type socket)

Pin number RMT (Remote) 1- function RMT (Remote 2) - function

1 +5.3V +/- 10% dc out Slot 3 GPI ‘e’

2 Frame GND Slot 3 GPI ‘f’

3 Slot 5 GPI ‘a’ Slot 4 GPI ‘e’

4 Slot 4 GPI ‘a’ Slot 4 GPI ‘f’

5 Slot 3 GPI ‘a’ Relay close on fault on PSU

6 Slot 3 GPI ‘b’ Frame GND

7 Slot 2 GPI ‘a’ RX+ RS422 - link bus i/p

8 Slot 1 GPI ‘a’ TX- RS422 Statesman o/p

9 Slot 1 GPI ‘b’ TX+ RS422 Statesman o/p

10 Slot 6 GPI ‘a’ Slot 2 GPI ‘e’

11 Slot 6 GPI ‘b’ Slot 2 GPI ‘f’

12 Slot 5 GPI ‘b’ Slot 5 GPI ‘e’

13 Slot 4 GPI ‘c’ Slot 5 GPI ‘f’

14 Slot 4 GPI ‘b’ Relay common on PSU

15 Slot 3 GPI ‘c’ +5.3V +/- 10% dc out

16 Slot 2 GPI ‘b’ RX- RS422 – link bus i/p

17 Slot 2 GPI ‘c’ TX+ RS422 – link bus o/p

18 Slot 1 GPI ‘c’ RX+ RS422 Statesman i/p

19 Slot 6 GPI ‘c’ Slot 1 GPI ‘e’

Crystal Vision Installation

Indigo 1 User Manual R1.7 9 18/06/2010

20 Slot 6 GPI ‘d’ Slot 1 GPI ‘f’

21 Slot 5 GPI ‘d’ Slot 6 GPI ‘e’

22 Slot 5 GPI ‘c’ Slot 6 GPI ‘f’

23 Slot 4 GPI ‘d’ Relay open on fault on PSU

24 Slot 3 GPI ‘d’ N/C

25 Slot 2 GPI ‘d’ TX- RS422

26 Slot 1 GPI ‘d’ RX- RS422 Statesman i/p

Note: The total current available from the 5.3V dc outputs is limited to approximately

1.5Amps.

To maintain EMC compliance only good quality screened cable assemblies should be

used.

Power supply relay connections

The power supply module has a relay to indicate if the frame is in an alarm state caused

by a power supply problem, a fan stopping or an overheating frame.

Pinout is as follows:

Description pin number

relay common Remote 2 pin 14

open on fault Remote 2 pin 23

close on fault Remote 2 pin 5

Note: The current through the relay contacts should be limited to a maximum of 200mA.

RJ45 422 Statesman/Link Bus IO connector

Pin number Function

1 RX+ RS422 Statesman i/p

2 RX- RS422 Statesman i/p

3 TX+ RS422 Statesman o/p

4 TX+ RS422 – Link Bus o/p

5 TX- RS422 – Link Bus o/p

6 TX- RS422 Statesman o/p

7 RX+ RS422 – Link Bus i/p

8 RX- RS422 – Link Bus i/p

Note: These signals are also available on the RMT 2 connector.

Note: TX-Link Bus o/p and RX-Link Bus i/p are defined on the boards. This connector can be

used to link two frames where one frame is either an active frame or Statesman enabled.

Alternatively a REMIND remote control panel can also be connected here and used to

control up to two passive Indigo 1/2 frames. If an external RS422 control device is to be

used ensure that the controller will drive the RX+ Link Bus i/p with TX+ etc.

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