CTC Union SC150 Series Manuale utente

SC150 Series Signal ConditionerSC150 Series Signal Conditioner

Product ManualProduct Manual

• Introduction...................................................................3

• Product Description...........................................................3

• Installation ....................................................................4

• Signal Conditioner Configuration ..............................................6

• Operation ................................................................... 14

• Verifying Driver Support for Configuration ................................... 17

• Troubleshooting............................................................. 21

• Software End User Agreement .............................................. 25

• Maintenance ................................................................ 35

• Warranty and Return Information ............................................ 35

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This document contains information on the operation, installation, and

maintenance of the SC150 Series Signal Conditioner. The signal conditioner is

a device that converts a sensor input to a 4-20 mA output signal and provides

a buffered dynamic output of the vibration waveform. The signal conditioner

accepts input from a 100 mV/g accelerometer.

SC150 Series Overview

The SC150 signal conditioner is a DIN rail mountable component used in

continuous machinery monitoring applications. It provides signal conditioning,

signal conversion, and re-transmission. Limited settings are configured using

downloadable and easy to use software (requires PC and a micro USB cable).

User-programmable settings include:

• 0-5 V or 0-10 V output

• IEPE Power enabled or disabled

• Output scalable for Metric and English

General features include:

• Two buffered dynamic outputs, one via BNC and one via terminal blocks

• 35 mm DIN rail mountable

• Removable terminal blocks facilitate easy wiring

• Full scale range from 2 Hz to 1000 Hz on SC150-XX-XX-00

• Full scale range from 10 Hz to 1000 Hz on SC150-XX-XX-01

• LED indicator for unit operation and basic troubleshooting

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Electrical Connections

1. Connect the +20 - 32 Vdc power lead to the terminal marked 5 and the negative

or common to the terminal marked 6.

2. For single-axis accelerometer input connection, wire the sensor leads to 13(+),

14(-), and 15(shield drain wire) as shown in Figure 1.

3. Connect the output device to terminals 11(+) and 12(-) for channel one’s

4-20 mA signal proportional to the vibration level. If measuring from a voltage

signal rather than a 4-20 mA loop, connect to terminals 7(+) and 8(-) instead.

4. Terminals 1, 2, 9, 10 and 16 are inactive.

5. The dynamic signal output can be obtained from the BNC connector at the top

of the signal conditioner or from terminals 3(+) and 4(+).

Sensor Drain Wire (GND)

Common (-)

Vibration Signal In (+)

Channel 1 Output (-)

Channel 1 Output (+)

4-20 mA

Output

0-5 VDC, 0-10 VDC

Output

Vout (+)

Vout (-)

Power In (+)

Power In (-)

+20 - 32VDC

Common

Dynamic Output (+)

Dynamic Output (-)

Dynamic

Signal Output

FOR SINGLE CHANNEL IEPE ACCELEROMETER INPUT

SIGNAL CONDITIONER ELECTRICAL WIRING DIAGRAM

Figure 1. Signal Conditioner Electrical Wiring Diagram

for Single Channel IEPE Accelerometer Input

Terminal connections are also listed on the side of the signal conditioner.

Wiring for Biaxial/Triaxial Accelerometers

The SC150 Series signal conditioners are compatible with 100 mV/g biaxial and

triaxial sensors. Each vibration input will require a unique signal conditioner, so a

triaxial sensor will require three SC150 units, and each biaxial sensor will require

two SC150 units. Each axis of vibration will have its own signal conductor wire,

which will then be run to a separate SC150 on terminal 13. The black common

conductor will be run to one of the signal conditioners at terminal 14, then must

be daisy chained to terminal 14 of the remaining signal conditioners. For more

information or questions, please contact CTC.

Mounting

The signal conditioner is designed to be mounted on a 35 mm DIN rail. The

mounting clip is spring-loaded to facilitate simple permanent locating. To remove

the signal conditioner, use a small flathead screwdriver as a lever on the spring-

loaded mounting clip. With the clip disengaged, slide the signal conditioner from

the mounting rail.

Figure 2. Signal Conditioner — Dynamic Signal Output BNC

DYNAMIC

SIGNAL

OUTPUT

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Requirements

• Windows 10 minimum build version: 1703 or .NET Framework 4.7.2 (https://

dotnet.microsoft.com/download/dotnet-framework/thank-you/net472-

web-installer)

• Approximately1GBoffreestorage(5GBrecommended)tocreateapplication

files, log files, and database records.

Installing the Configuration Software

1. Log into your account on the CTC website.

a. On the resulting page, scroll down to the information panel, and click

the “Software Downloads” button.

2. Click the Signal Conditioner Software button.

a. If you have not downloaded the signal conditioner software previously,

you will be prompted to insert a liscence key. This is the serial number

of your signal conditioner.

3. A compressed .zip folder will download. Find this in your browser’s

download manager and open the file.

a. A window may pop up asking about compressed folders. Click Extract all.

4. Double click the .exe file located in the folder to launch the installer.

a. Windows security might attempt to block the installer on launch. If this is

the case, click the “More info” line.

b. Click the Run Anyway button. This will launch the software installer.

5. Read and accept the licence. Click Next.

6. Review the system requirements. Click Next.

7. Review the location for the program files to be installed. If a different

location is preferred, click Browse, and set the new destination. Click Next.

8. By default, the program will add a launch button to the Windows Start

Menu. If this is not desired, click the “Don’t create a Start Menu folder”

checkbox. Click Next to proceed.

9. If a desktop icon is desired, click the “Create a desktop shortcut” checkbox.

Click Next.

a. For ease of access, it is highly recommended to include either a desktop

icon or a Windows Start Menu launcher. If neither of these options were

included during installation, it is still possible to launch the software by

typing “Signal Conditioner Configurator” in the Windows search bar.

10. Click Install to finalize installation preferences and install the program to

the computer.

Running the application

When you run the CTC Signal Conditioner Application, the first thing that will

appear is a device select screen. This is where all units currently plugged into the

computer will appear. If no signal conditioners are plugged in to the computer, a

pop up window will display requesting that one be connected. Note: It is currently

discouraged to plug multiple devices in at the same time due to a limitation of the

USB serial drivers that cause the devices to lock up if any two USB COM ports read

or write at the same time. If this occurs, unplugging the devices should resolve the

issue. From this window, if a signal conditioner is connected to the computer, it will

appear automatically in the list and will be selected as soon as it’s detected.

Clicking the Configure Your Signal Conditioner button on the left of the screen will

take you to the page in Figure 3.

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