Cub Cadet Sc Series Istruzioni operative

INSTALLATION & OWNER’S MANUAL

Rev. -, p. 1 of 19

The contents of this envelope are the property of the owner.

Be sure to leave with the owner when installation is complete.

(revised: 10/23/2008)

CUB CADET Sc SERIES

cab kit with hard doors

and soft rear curtain

p/n 59A40056727

APPROXIMATE INSTALLATION TIME: 2 to 3 HOURS

(excluding accessories)

An optional Hard Rear Panel

can be purchased separately.

Shown with optional work lights and optional sliding door windows.

Additional options available are: heater, hard rear panel, and rear window wiper.

Note: a front windshield wiper comes standard with this cab kit.

WARNING: FOR STABILITY,

A 100 POUND BALLAST

WEIGHT IS REQUIRED IN

REAR BALLAST BOX.

CAB INSTALLATION

BEFORE YOU START

HELPFUL HINTS:

A. Refer to parts diagram toward the back of this manual

to help identify parts during the assembly process.

B. To assist with the cab installation, leave all bolts

loose for later adjustment unless otherwise specified.

C. Read and understand all instructions before beginning.

D. Plastic washers have been supplied to provide a

weather seal under the heads of all exterior bolts.

The plastic washer should be installed under each

bolt head directly against the outside cab surface.

Care should be taken not to over tighten the fast-

eners and damage the plastic washer. Also use

steel washers as required. See diagram.

E. Apply a clear silicone sealant to seal any minor

gaps that may occur due to vehicle variations.

F. Use caution to avoid damaging the factory installed

threaded inserts. Begin the bolt engagement by hand

to guard against potential cross threading.

TOOLS REQUIRED:

Rev. -, p. 2 of 19

Fastener

Cab Surface

Steel Washer

Plastic Washer

Set of standard and metric sockets

Set of standard and metric open end wrenches

Scissors

Exposure to Carbon Monoxide can

Cause illness, serious injury or death.

Never operate vehicle if suspicious of Carbon Monoxide. Inspect

exhaust system for leaks monthly. Leaks can result from loose

connections, corrosion, cracks or other damage to the exhaust

manifold. If leaks are found, repair or replace exhaust system.

Do not use vehicle until repair or replacement is complete.

One Phillips Head and one Flat Screwdriver

One 3/8” Drive Ratchet

One 3/16” Allen Wrench (preferably “T” handle type)

One 5mm Allen Wrench (preferably “T” handle type)

Pliers

NOTICE

Cabs, blades, and general accessories add

additional weight to the base vehicle.

Deduct the accessory’s total weight from

the vehicle’s rated capacity including

driver and passenger.

Rev. -, p. 3 of 19

1. VEHICLE PREP.

1.1 Per figures 1.1 and 1.1.1, use a flat screwdriver

and pliers to remove three (3) plastic pine tree clips from

the rubber mat on top of the floorboard on each side of

the tractor. Repeat for opposite side. Discard all six. Six

new clips will be installed in step 18.3.

1.2 Per figures 1.2 and 1.2.1, remove two (2) M8 bolts

from underneath the rubber mat per side of the tractor.

Repeat for opposite side. Discard these short bolts. New,

longer M8 button head bolts are supplied in the hardware

bag.

Fig. 1.1 (plastic pine tree clips)

Fig. 1.2 (two M8 bolts)

Fig. 1.1.1 (view from right side)

remove 3 clips from here

Fig. 1.2.1 (view from right side)

remove 2 bolts from here

Rev. -, p. 4 of 19

1. VEHICLE PREP. (cont’d.)

1.3 Per figures 1.3 and 1.3.1, remove two (2) M12

bolts from the bottom front area of the ROPS structure as

shown. Repeat for opposite side of tractor. Discard all

four bolts. New, longer hardware is supplied.

1.4 Per fig. 1.4, remove two (2) bolts from behind the

SMV sign (slow moving vehicle sign). Save these two

bolts for re-installation in step 18.6.

1.5 Per fig. 1.5, loosen the large hex nut on the rear

flasher lights, slide the assembly out the open ended slot

in the bracket, and temporarily rest the flasher assembly

against the side of the fender as shown. Repeat for oppo-

site side.

Fig. 1.3 (two M12 bolts)

Fig. 1.5 (view from right side)

Fig. 1.3.1 (view from right side)

remove 2 bolts from here

Fig. 1.4 (view from inside cab)

these 2 bolts

Rev. -, p. 5 of 19

2. REAR MOUNT BRACKET

2.1 Per fig. 2.1, install the right side rear mount

bracket as shown with the notch pointing forward. Use

the two new, longer M12 bolts supplied. Leave bolts

loose. Repeat for opposite side..

Fig. 2.1 (view from right side)

notch to point forward

install two new, longer bolts

bolt here

Fig. 3.3 (view from inside the cab)

Fig. 3.2 (view from right side)

lift rubber mat

2 bolts and

washers here

3. SIDE FRAMES

3.1 For ease of handling, remove the door from the

side frame by lifting up and off the pin hinges that are

bolted to the side frame.

3.2 See fig. 3.2. With assistance, install the right side

frame to the tractor. The floorboard of the side frame is

to be underneath the rubber mat. Use a 5mm Allen

wrench and the following hardware per side: two M8

button head bolts and two steel washers. Note: these

thread into the original equipment weldnuts under the

tractor floorboard. Use caution to avoid cross threading

the weldnuts. Begin the thread engagement by hand.

Leave bolts loose. Repeat for opposite side.

3.3 Per fig. 3.3, install the following hardware through

the rear mount bracket and into factory installed threaded

inserts in the lower rear corners of the side frames: one

5/16-18 x 3/4” long button head bolt and one steel

washer. Leave bolt loose. Repeat for opposite side.

Rev. -, p. 6 of 19

Fig. 4.1 (view from right rear side of tractor)

steel washer and

locknut inside

4. WINDSHIELD SUPPORT

4.1 Per fig. 4.1, install the windshield support to the

top front corner of the side frames. Orient the windshield

support so the bent flanges are down and the decals are

legible. Use the following hardware in the lower hole on

each side (note: the remaining holes will receive hard-

ware when the roof is installed): one 5/16-18 x 3/4” long

button head bolt, one plastic washer, two steel washers,

and one locknut. Locknuts to be on the inside of the cab.

Repeat for opposite side. Tighten these two bolts at this

time.

5. COWL

5.1 Per fig. 5.1, install the cowl with the bent flanges up

top and towards the inside of the cab. The arched piece

of bulb rubber sits in the gap between the hood and the

console as shown.

5.2 Per fig. 5.2, use the following hardware per side:

three 5/16-18 x 3/4” long button head bolts, three plastic

washers, and three steel washers. Leave loose. Repeat for

opposite side.

Fig. 5.1 (view from right front side of tractor)

bulb rubber to

be in this gap

as shown

Fig. 5.2 (view from right front side of tractor)

use plastic

washers here

Rev. -, p. 7 of 19

6. ROLL BAR BRACKET

6.1 If installing an optional hard rear panel at this

time, skip to step 7 on the next page. (Note: the steel rear

mount shown in fig. 6.2 is not used with the optional

hard rear panel).

6.2 Per fig. 6.2, install the supplied rubber vibration

mount to the rear mount using the following hardware:

1/4-20 x 1” long button head bolt, one steel washer, and

one locknut. The head of the bolt is to be inside the re-

cess in the rubber. The washer is to be used on the lock-

nut side. Repeat for the other rear mount. Tighten these

bolts.

6.3 Per fig. 6.3, attach the rear mount to the back of

the side frame using the following hardware per side: two

5/16-18 x 3/4” long button head bolt and two steel wash-

ers into factory installed threaded inserts in the rear mid-

dle of the side frames. The rubber vibration mount is to

be up against the front face of the ROPS tubing. Leave

bolts loose. Repeat for the opposite side.

6.4 Per fig. 6.4, assemble the roll bar bracket to the

rear mount as shown. Use the following hardware: two

5/16-18 x 1” long button head bolts, 4 steel washers, and

two locknuts. The head of the bolts are to be towards the

rear of the tractor. Leave bolts loose. Repeat for opposite

side.

Fig. 6.3 (view from left rear side)

Fig. 6.2 (rear mount)

Fig. 6.4 (view from rear right side)

head of bolt

Rev. -, p. 8 of 19

Fig. 7.1 (rear legs)

bent flanges

are shown

up in this view

this is the right

side rear leg

Fig. 7.2 (view from right rear side)

step 7.2

(side frame bolts)

step 7.3

(roll bar bracket bolts)

Fig. 8.1 (view from right rear side of tractor)

head of bolt, plastic

and steel washers

7. OPTIONAL REAR LEGS

7.1 Per fig. 7.1, install the supplied rubber vibration

mount to the rear leg using the following hardware: 1/4-

20 x 1” long button head bolt, one steel washer, and one

locknut. The head of the bolt is to be inside the recess in

the rubber. The washer is to be used on the locknut side.

The vibration mount is to be on the same side as the bent

flange as shown. Repeat for the other rear leg. Tighten

these bolts.

7.2 Per fig. 7.2, install the right side rear leg (see fig–

ure 7.1) to the back of the side frame oriented so the rub-

ber vibration mount is up against the front face of the

ROPS tubing and the long bent flange is inboard and

pointing towards the rear. Use the following hardware

per side: six 5/16-18 x 3/4” long button head bolts, six

plastic washers, and six steel washers. These thread into

factory installed threaded inserts. Leave bolts loose. Re-

peat for opposite side.

7.3 Per fig. 7.2, attach the roll bar bracket to the rear

leg using the following hardware per side: two 5/16-18 x

1” long button head bolts, two plastic washers, four steel

washers, and two locknuts. The heads of the bolts to be

outboard towards the rear of the tractor. Leave bolts

loose. Repeat for opposite side.

8. OPTIONAL HARD REAR PANEL

8.1 Per fig. 8.1, attach the hard rear panel to the rear

legs oriented so the large window is down and the upper

bent flange is pointing towards the front of the tractor.

Position the hard rear panel so the left and right bent

flanges are outboard of the rear leg bent flanges. Use the

following hardware per side: three 5/16-18 x 3/4” long

button head bolts, 6 steel washers, 3 plastic washers, and

3 locknuts. Locknuts to be on the inside surface. Repeat

for opposite side. Leave bolts loose.

Rev. -, p. 9 of 19

Fig. 10.3 (view from right front side of tractor)

1” long bolt here

10. ROOF

10.1 If an optional hard rear panel was installed, the six

soft rear curtain snaps pre-assembled onto the back sur-

face of the roof can be left in place or removed and dis-

carded at the installer’s discretion.

10.2 Use a Phillips head screwdriver to punch a hole

through the headliner at all of the covered bolt hole loca-

tions (10 places). Punch holes from the inside out to

avoid having the headliner pull away from its glued sur-

face.

10.3 With assistance, install the roof oriented so the

reflectors are towards the rear of the tractor. If installing

an optional hard rear panel, the back of the roof must go

over the tops of the rear legs and rear panel so they are

contained. Per figure 10.3, use the following hardware in

the front corners: one 5/16-18 x 1” long button head bolt,

two steel washers, one plastic washer, and one locknut

(locknuts on the inside surface). Install the bolt through

the roof, windshield support, and mounting tab. Leave

loose.

10.4 The bolt hole locations over the left and right side

frames use the following hardware per side: two 5/16-18

x 3/4” long button head bolts, two steel washers, and two

plastic washers. These bolts are installed into factory

installed threaded inserts in the top of each side frame.

NOTE: use caution to avoid damaging the internal

threads on the factory installed threaded inserts. Leave

loose.

10.5 The remaining four holes use the following hard-

ware: four 5/16-18 x 3/4” long button head bolts, 8 steel

washers, 4 plastic washers, and 4 locknuts. Locknuts to

be on the inside surface. Note: the two middle rear bolts

are used for both hard or soft rear panels. When installing

the standard soft rear panel, the two middle rear bolts

serve only as weather plugs in the existing roof holes.

9. WINDSHIELD

9.1 See fig. 9.1. Have the following items ready: four

5/16-18 x 1 3/4” long flat head bolts, 4 steel washers, 4

locknuts, and 2 plastic spacer blocks. With assistance,

install the windshield hinges to the windshield support

with the two spacer blocks between the hinge and the

windshield support. Attach windshield latches to wind-

shield latch receivers on the cowl by squeezing tabs to

retract spring loaded pins. See fig. 9.1.1. Lift up on bot-

tom of windshield and close latches. Check alignment of

windshield with side frames and tighten hinge hardware.

CAUTION: hinges are plastic components. Do not

overtighten hardware. Torque to 7 foot-pounds max..

sandwich the

plastic spacer

block here

Fig. 9.1 (view from left front side of tractor)

latch receiver

Fig. 9.1.1 (view from right rear side of tractor)

Rev. -, p. 10 of 19

11. TIGHTEN ALL BOLTS

11.1 Before and during bolt tightening, measure and

offset the side frames symmetrical to the ROPS tubing on

the rear of the tractor. Shift and/or push cab as necessary

before tightening all bolts. Tighten all bolts including

those under the floor mats, etc.. NOTE: torque the large

M12 bolts on the lower front of the ROPS tubing back to

the original equipment specifications to ensure full safety

standards.

12. AIR INTAKE SHIELD

12.1 Install the shield using two supplied hand knobs

per side (see figures 12.1). Note: hand knobs are used so

the shield is easily removable for operator access to the

battery and the front of the radiator for clean-outs.

12.2 Per figures 12.2 and 12.2.1, orient and install the

shield so the half circle relief is up top as shown.

Fig. 12.2.1 (view from right front side of tractor)

hand knobs

Fig. 12.1 (hand knobs)

Fig. 12.2 (view from rear of tractor)

relief up top

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