Cub Cadet Challenger 500 Manuale utente

perator

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Challenger 500\700

CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. HS-01231401C

(December 4, 2017)

WARNING

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPER-

ATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

Owner’s Manual

WARNING: This symbol points out important safety instructions, which, if not followed, could

endanger the personal safety and/or property of yourself and others. Read and follow all instructions

in this manual before attempting to operate this machine. Failure to comply with these instructions

may result in personal injury

When you see this symbol, HEED ITS WARNING!

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or

emit chemicals known to State of California to cause cancer and birth defects or other reproductive

harm.

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds,

chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after

handling

DANGER: This machine was built to be operated according to the rules for safe operation in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can

result in serious injury. Failure to observe the following safety instructions could result in serious injury

or death.

Owner’s Manual

INTRODUCTION

Congratulations on your purchase of the Cub Cadet Challenger UTV. This Owner’s / Operator’s manual

will provide you with information regarding safe operation, operational instructions, maintenance and care.

Fully understanding this manual and following all of the instructions herein will provide the knowledge

needed to have safe and enjoyable UTV operation.

If you have any questions regarding the operation or maintenance of your UTV, please consult

your Cub Cadet dealer.

IMPORTANT SAFETY MESSAGES

●

READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATINGYOUR UTV. MAKE SURE

YOU UNDERSTAND ALLINSTRUCTIONS.

●

PAY CLOSE ATTENTION TOTHE WARNING AND CAUTION LABELS ON THE UTV.

●

NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.

●

THIS UTV SHOULD NOT BE OPERATED BY ANYONE UNDER 16 YEARS OF AGE.

Owner’s Manual

IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY

OR DEATH. Particularly important information is distinguished in this manual by the following

notations:

The Safety Alert Symbol means ATTENTION!

YOUR SAFETY IS INVOLVED!

FailuretofollowWARNING instructions couldresult insevereinjuryor deathto

the machine operator, passengers, bystanders,or anyperson inspecting or

repairing the machine.

A CAUTION indicates special precautions that must be taken to avoid damage

to the machine.

NOTE: ANOTE

provides keyinformation to make procedures easier or clearer

Owner’s Manual

IMPORTANT NOTICE

This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this

UTV on any public street, road or highway.

This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in

effect at the time of manufacture.

Please check your local riding laws and regulations before operating this UTV.

When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher

than-4°F (-20°C). Startthe UTVafterthe UTVhas warmed up. Pleasesee page 6-3on the warmingup

process.

Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the

engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.

Starting the UTVfor the first time will take longer because the fuel will need reach the fuel injectors.To

start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15

seconds between each startattempt.

1 Location of the Warningand

Specification Labels

Owner’s Manual

1-1 Accelerator Pedal 4-14

Brake Pedal 4-15

ParkingBrake Lever 4-16

2 Safety Information 2-1

Description and Vehicle 3-1

Identification

Drive Select Lever 4-17

FuelTank Cap 4-17

Seats 4-18

On-Command Four-Wheel-Drive and

Identification Number Records 3-3

Seat Belts

4-19

Vehicle Identification Number

3-3

Glove Compartment

4-21

Cargo Bed

4-22

Control Functions

4-1

Opening and Closing the Tailgate

4-22

Main Switch

4-1

Lifting and Lowering the Cargo Bed

4-23

Indicator and Warning Lights

4-2

Front and Rear Shock Adjustment

4-25

Use of EPS system

4-4

Spring Preload

4-28

Speedometer Unit

4-5

Rebound Damping Force

4-29

Odometer and Trip Meter Modes

4-6

Compression Damping Force

4-30

Faultcode indicator 4-8

Trailer Hitch Bracket

4-31

Fuel level indicator 4-9

Auxiliary DC Jack

4-31

Switches 4-10

Pre Operation Checks

5-1

Differential GearLock Switches 4-11

Brakes

5-2

Owner’s Manual

Brake Fluid Level

5-2 TireWear Limit 5-1

Brake Fluid Leakage

5-3

Brake Operation

5-3 6 Operation 6-1

Fuel

5-4 Starting the Enginein Low 6-1

Gasohol

5-4 Temperatures

Engine Oil

5-5 Starting the Engine 6-2

Coolant

5-6 Warming Up 6-3

Final Gear Oil

5-7 Drive Select LeverOperation and 6-4

Differential Gear Oil

5-7 Driving InReverse

Throttle Pedal

5-8 Parking 6-8

Throttle Freeplay

5-9 Parking onaSlope 6-8

Throttle Freeplay Inspection

5-9 Vehicle Break-in Period 6-9

Throttle Freeplay Adjustment

5-9 Engine Break-In 6-1

Steering Wheel Inspection

5-10 Accessories 6-11

Seat Belts

5-10 Loading 6-1

Fittings and Fasteners

5-10

Lights

5-10 7 DrivingYour Vehicle 7-1

Switches

5-11 Getting to KnowYour Vehicle 7-1

Tires

5-11 Learning to OperateYour Vehicle 7-5

How to Measure Tire Pressure

5-12 Turning your Vehicle 7-6

Owner’s Manual

Engine Oil and OilFilter Cartridge 8-12

Braking

7-8

To Check the Engine Oil Level

8-13

Going Uphill

7-8

To Change the Engine Oil

8-14

Going Downhill

7-10

Final Gear Oil

8-17

Crossing Through Shallow Water

7-12

Checking the Final Gear Oil Level

8-17

Riding Over Rough Terrain

7-15

Changing the Final Gear Oil

8-18

Riding in Brush or Wooded Areas

7-17

Differential Gear Oil

8-19

Encountering Obstacles on the Trail

7-17

Checking the Differential Gear Oil

Level

8-19

Changing The Differential Gear Oil

8-20

Periodic Maintenance and 8-1 Coolant

8-21

Adjustment Axle Boots

8-23

Periodic Maintenance Chartfor the 8-3 Spark Plug Inspection

8-23

Emission Control System Removal

8-23

General Maintenanceand Lubrication 8-4 Inspection

8-24

Chart Installation

8-25

Hood 8-7 Cleaning theAir Filter Elements

8-26

Console 8-8 V-belt Cooling Duct CheckHose

8-30

EFI System 8-9 V-belt Case DrainPlug

8-30

ECU 8-12 Cleaning the SparkArrester

8-31

EFI System Inspection 8-12 Valve Clearance

8-33

Owner’s Manual

Front BrakePad Check 8-33

Rear BrakePad Check 8-34

Checking the BrakeFluid Level 8-34

Brake Fluid Replacement 8-35

Checking the Brake Pedal 8-35

Parking Brake LeverFreePlay 8-37

Adjustment

Brake LightSwitchAdjustment 8-38

Cable Inspectionand Lubrication 8-39

HeadlightBeamAdjustment 8-50

Tail/Brake LightBulb Replacement 8-51

Troubleshooting 8-53

Solution to Common Problems in the

Vehicle 8-54

Cleaning and Storage 9-1

Cleaning 9-1

Storage 9-3

Brake Pedal and Accelerator Pedal

Lubrication

Rear Knuckle Upper and LowerPivot

8-40

8-40 Specifications 10-1

Lubrication

Steering Shaft Lubrication 8-41

WheelRemoval 8-41

Fault code of ElectronicInjection

System

USA EPA Emissions Limited

11-1

WheelInstallation 8-42

Battery 8-43

BatteryMaintenance 8-45

Fuse Replacement 8-45

Replacing Headlight Bulb 8-47

Warranty andStandardWarranty 12-1

1-1 Location of the Warning and Safety Labels

Read and understand all of the labels on your vehicle. They contain important information for safe

and proper operation of your vehicle.

Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a

replacement label is available by contacting your dealer.

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