CUH SDVC34 Series Manuale utente

Variable Frequency Intelligent Controller

for Vibratory Feeder

SDVC34-Series

Instruction Book

CUH

VarVar

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equency Inte

quency I

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Controller

Controlle

tll

ratory Feeder

atory Feeder

atory Feed

tory Feede

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SDS

CUH

-Series-Series

Series

ction Bookion Book

on Book

iBk

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SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

Preface

We appreciate your choosing brand Vibratory Feeder Controller.

This instruction book includes detailed steps and explanations of installing, parameter

setting, mode setting and trouble shooting of the controller. Please read this instruction book

carefully before operating the controller and keep it properly.

CUH

iate your choate your c

struction book inclu

ruction book inc

ng, mode setting and tr

ng, mode setting and t

refully before operatinrefully before operatin

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ntroller for Vibratory Feedoller for Vibratory Fee

PrP

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ry Feeder Controller.Feeder Controller.

nd explanations of instnd explanations of in

f the controller. Pleasef the controller. Please

and keep it properly.

d keep it prope

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err

ction bookon book

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Notice

Never hot plug power cables nor touch the power sockets and connector of the controller in

any case to avoid electrical shock or other accidents.

Never connect the controller to 380V AC power which may cause unrecoverable damage.

Choose products that are designed for 380V AC instead when needed.

Never switch the input power of the controller simply by cutting off power supply through

a relay, a PLC or other devices, service life of the controller will be reduced severely. Output

of the controller can also be turned on/off via C Ports or E Ports.

Never operate the controller under the conditions that beyond its designed limits.

Operate the controller in accordance with this instruction book strictly. We will not

assume any civil or criminal liability if the equipment damage or personal injury is caused by

incorrect operation.

Never open the controller shell to avoid electric shock. Contact CUH if the controller

breaks down.

Never try to repair the controller yourself which may void the warranty.

SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

CUH

èè

t plug poweplug pow

to avoid electrico avoid electr

ever connect the contro

ever connect the contr

hoose products that arehoose products that ar

Never switch theNever switch

a relay, a PLC ora relay, a PLC o

of the controlof the control

NeverNev

les nor

ntroller for Vibratory Feedoller for Vibratory Fee

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Never open

Never ope

breaks down

breaks dow

Never try tNever try

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the

ervice lifervice

rned on/off virned on/off

troller under the condit

roller under the cond

roller in accordance wioller in accordance wi

or criminal liability ifriminal liability if

ration.ration.

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r sockets and connectorsockets and connecto

ents.

power which may caus

0V AC instead when n

AC instead wh

oller simply byoller simply b

he contro

he contr

orts

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to avoid electric shockto avoid electric shoc

troller yourself which m

oller yourself w

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e damage.damage.

wer supply throughwer supply through

uced severely. Outputced severely. Output

d its designed limits.d its designed limits.

book strictly. We wil

ok strictly. We

or personal inju

r personal inju

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f the c

f the

rranty.ranty

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llerller

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Operating Environment

Please follow the instructions below to ensure better performance and longer lifetime of the

controller

Well-ventilated environment

Firmly fixed to avoid self vibration

Operate within the temperature range of -10 °C to 40 °C

Keep away from droplets, steam, dust and especially oily dust

Keep away from corrosive or flammable gas and liquid

Keep away from floating dust and metal particles

Keep away from electromagnetic interference

SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

CUH

ing Envirng Env

follow the instructio

llow the instruct

olleroller

èè

Well-ventilated envWell-ventilated env

Firmly fixed toFirmly fixed

Operate wOpe

KeepKee

Operating

peratin

ment

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ntroller for Vibratory Feedoller for Vibratory Fee

CUH

ation

tion

rature range of -1ature range of

plets, steam, dust and e

lets, steam, dust and e

m corrosive or flammabcorrosive or flammab

y from floating dust andy from floating dust an

away from electromag

ay from electro

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ronmentronment

better performance andbetter performance an

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cee

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of the

of th

ust

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SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

Chapter I Features

Chapter II Installation Guide

Descriptions of the Indicators 4

3 2 Descriptions of the Buttons 5

3.3 Descriptions of I/O Interfaces and Accessory

3 4 Descriptions of Signal Control Ports 6

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Common Parameters 7

Basic Parameters 7

4.3 Advanced Parameters 8

Auto/ Sync Parameters

5.1 Manual Mode 10

5.1.1 Output Voltage Parameter U Adjustment in Manual Mode 11

5.1.2 Output Frequency Parameter E Adjustment in Manual Mode 11

5.2 Auto Mode 12

5.2.1 Vibration Sensor Installation 12

5.2.2 Feed Speed Parameter AAdjustment in Auto Mode 13

5.2.3 Auto Frequency Measuring in Auto Mode 13

5.2.4 Explanation of Auto/Sync Parameters 14

5.3.2 Semi Auto Mode Setup 16

5.3.3 Feed Speed Parameter AAdjustment in Semi-Auto Mode 16

5.3.4 Output Frequency Parameter E Adjustment in Semi-Auto Mode 17

5.4 Sync Mode 18

5 .4.1 Connection Method of the Sync Signal Wire between Master and Slave Controllers 19

5.4.2 Sync Mode Applications 20

5.4.3 Explanation of Some Auto/Sync Parameters 24

6.1 C Ports ON/OFF Control 25

6.1.1 Connection Method of Different Kinds of Switch Sensors and PLC to C Ports 25

6.1.2 C Ports ON Delay Parameter and C Ports OFF Delay Parameter L 30

6.1.3 C Ports ON/OFF Control Logical Relation Parameter 2 31Γ

Chapter IV Parameter Adjustment

Chapter V Operating Mode

Chapter VI Signal Control

Chapter III Components Descriptions 4

5.3 Semi-Auto Mode

5.3.1 Vibration Sensor Installation

Contents

CUH

Descriptions of the I

Descriptions of the

3 2 Descriptions of t3 2 Descriptions of

3.3 Descriptions3.3 Descriptions

3 4 Descriptio3 4 Descripti

I Featu

Fea

er II Installer II Insta

ChapCha

apter III Compon

ter III Compo

4141

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ntroller for Vibratory Feedoller for Vibratory Fee

nGu

--------------------

CoC

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5.1 M

5.1.5.

5.1.2 O

5.1.2

5.2 Auto Mo

5.2 Auto M

5.2.15.2

--------

al Modeal Mode

put Vo

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ntrol Porntrol P

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----------

meterseters

etersters

d ParametersParameters

/ Sync ParametersSync Parameters

meter Adjustmenteter Adjustment

ter V Operating

r V Operatin

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ccessory

cessory

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nsns

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-----------

---------

equencyquen

anation of Autanation of A

5.3.2 Semi Auto Mode.3.2 Semi Auto Mode

5.3.3 Feed Speed Pa3.3 Feed Spee

5.3.4 Output Fre5.3.4 Output Fre

5.4 Sync Mode5.4 Sync Mode

5 .4.1 Conn4.1 C

5.4.2 S5.4.2 S

5.4

uto Modeto Mode

1 Vibration Sensor Inst

Vibration Sensor Ins

CUH

---

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--------------

r U Adjustment in ManuU Adjustment in Man

rameter E Adjustment irameter E Adjustmen

or Installation

nstallation

meter AAdjustme

eter AAdjustm

suring in A

nc P

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stm

er E Adjuer E Ad

f the Sync Signal Wire b

the Sync Signal Wire

cationsations

f Some Auto/Sync Paraf Some Auto/Sync Par

N/OFF Control

/OFF Control

nnection Method of Di

ection Method of

s ON Delay Pas ON Delay P

N/OFF

gnal Controlgnal Control

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n Semi-Auto M

nt in Sem

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------------

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-----

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------

----------

1010

1111

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---------------------------

Switch Sensors and PLC

witch Sensors and PL

C Ports OFF Delay ParaPorts OFF Delay Para

l Relation Parameter 2Relation Parameter

CUH

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1616

166

1717

1818

Slave Controllers 19Slave Controllers 19

2020

SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

6.2 E Ports ON/OFF Control 32

6.2.1 Connection Method of Different Kinds of Switch Sensors and PLC to E Ports 32

6.2.2 E Ports ON Delay Parameter - and E Ports OFF Delay Parameter L 33

6.2.3 E Ports ON/OFF Control Logical Relation Parameter 7 34

6.3.1 Logical Relation Parameter of C Ports and E Ports 35

6.3.2 Switch Sensor Type Parameter A 36

6.3.3 Whether or not output of the controller is controlled by ON/OFF Control Signal

Parameter 4 36

6.4 Remote Speed Control 37

6.6 RS485 Communication 40

6.6.1 RS485Communication Address Parameter 40

6.6.2 RS485 Communication Baud Rate Parameter 40

6.6.3 RS485 Communication Protocol 40

6.7 24V DC Control Output 41

6.7.1 Connection Method of the 24V DC Control Output 41

6.7.2 Logical Relation of the 24V DC Control Output 42

7.1 Automatic Voltage Regulation: 43

7.2 Short-Circuit Protection 43

7.3 Overcurrent Protection 43

7.4 Overheat Protection 43

7.5 Overload Protection 43

7.6 Overvoltage Protection 43

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6.3 Common Parameters of C Ports and E Ports

Chapter VII Security Functions

∏

Appendix 44

Appendix A: Dimensions

Appendix B: Electrical Specification 7

Appendix C: Troubleshooting Suggestions and Error Explanations Explanations

Explanations

6.5 Storage and Output of Preset Speeds

CUH

6.3.1 Logical R6.3.1 Logical

6.3.2 Switch6.3.2 Swit

6.3.3 Wh6.3.3 Wh

6.4 R6.4

ON/O

Connectiononnectio

2.2 E Ports ON Del.2 E Ports ON D

6.2.3 E Ports ON/OFF

6.2.3 E Ports ON/OF

6.3 Common Param6.3 Common Param

6.6

CUH

ntroller for Vibratory Feedoller for Vibratory Fee

ontrolontrol

od of D

--------------

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6.7

6.76

6.7.2 L6.7.2

7.1 A1A

ChapteChapte

CUH

mmunicationmunication

S485Communication AS485Communication

2 RS485 Communicati

RS485 Communicati

6.3 RS485 Communi

3 RS485 Comm

DC Control OuDC Control O

onnecti

---------------------

ameter

ame

ut of the contrut of the co

ntrolntrol

----------------------------------------

-------------------

----------------

utput of Preset Speedsutput of Preset Speeds

CUH

Switch Sensors and PLCwitch Sensors and PLC

E Ports OFF Delay ParamE Ports OFF Delay Pa

al Relation Parameterl Relation Parameter

of C Ports and E P

of C Ports and E

is con

---------------------------------------------

-----------

--------------------------

ΓΓ

ts and E Ports

and E Ports

∏

CUH

ProtecProte

nt Protectionnt Protectio

eat Protectionat Protection

erload Protectionrload Protection

6 Overvoltage ProtectioOvervoltage Protectio

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AppendixAppendix

Appendix A: DAppendix A

Appendix BAppendix

Append

CUH

erer

arameterrameter

e 24V DC Control Outp24V DC Control Out

e 24V DC Control Outpe 24V DC Control O

gulation:

ulation:

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y Functions

unctions

CUH

3434

3535

3636

F Control SignalControl Signal

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ecificationcification

ooting Suggestions andoting Suggestions an

nationsns

CUH

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4040

4141

4242

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CUH

4343

4444

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4444

ons Explanations

Explanations

The controller is specially designed for controlling vibratory feeder in automation systems. Combined

with the latest electronic technologies and elaborate design, the controller has the following

convenient and practical features:

: Automatic output frequency modulation in real time to ensure the vibratory feeder will

always work at its best vibration frequency.

: Automatic output voltage adjustment in real time to ensure constant

preset feed speed regardless of weight change of the feed material in the vibratory feeder.

: Automatically measure and output the best vibration frequency of the

vibratory feeder.

: Eliminate both feed speed variation caused by mains voltage

fluctuation and beat effect caused by industrial AC frequency.

: Sync output waveform of the slave controllers with that of the master controller to

the same frequency and phase to avoid beat effect.

: The controller has 2 groups of ON/OFF control ports. Switch sensor or

PLC can be connected to them to turn on/off the controller. Soft Startup Time, ON Delay, Off Delay

and Logical Relation of the ON/OFF Control can also be set.

The controller can recognize and adapt to both NPN

and PNP type switch sensors.

: In order to avoid sudden shock to the feed material and vibratory feeder, the controller

can gently increase output voltage/feed speed from 0 to the preset value when startup.

: 4 preset feed speeds can be stored and output by external short-circuit signal.

: Maximum output voltage value of the controller can be increased up to 150% of the

input voltage value.

Max Adjustable Output Voltage can be preset to protect the

vibratory feeder from damage caused by high voltage.

: Users can balance efficiency and maximum power by adjusting this parameter.

: Output Voltage/Feed Speed of the controller can be adjusted remotely by an

external potentiometer, a PLC, or a 1-5V/4-20mA DC signal.

: The controller can output 24V DC power associated with logical relation

setting of the ON/OFF Control to drive a solenoid, an electrical relay or other external devices.

: Lock all buttons on the control panel by pressing the ON/OFF button and hold

for 2 seconds to prevent misoperation.

: Lock all parameters except Output Voltage/Feed Speed by self defined password to

prevent unauthorized operation.

: Reset all parameters of the controller to factory defaults.

: All parameters of the controller can be adjusted via RS485 communication

ports.

Auto FM

Auto Constant Speed Control

Auto Frequency Measuring

Automatic Voltage Regulation

Waveform Sync

Remote ON/OFF Control

Automatic Switch Sensor Type Recognition

Soft Startup

Preset Speeds

Acceleration

Max Adjustable Output Voltage:

Waveform Index

Remote Speed Control

24V DC Control Output

Control Panel Lock

Parameter Lock

Controller Reset

RS485 Communication

：

Chapter I Features

SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

CUH

r is specialis speci

latest electroniclatest electron

ient and practical featu

ient and practical feat

: Automatic outpu: Automatic outp

always work at its best vialways work at its best v

preset feed speed rpreset feed speed

vibratory febrator

fluct

to FMFM

Auto Constant Speeuto Constant S

Auto FrequenAuto Frequen

AutomAutom

igned fo

CUH

ChapterChapt

ntroller for Vibratory Feedoller for Vibratory Fee

CUH

and PNP typand PNP t

can gently incre

can gently incr

inputinp

Automautom

Soft StartupSoft Startup

Preset SpeePreset Sp

AccelerAcceler

tch se

CUH

ght changht cha

Automatically mAutomatically

: Eliminate botEliminate bo

ffect caused by industrialffect caused by industria

Sync output waveform oc output waveform

ency and phase to avoid bency and phase to avoid

: The co: The co

be connected to them t

connected to th

al Relation of the O

Relation of the O

gulationulation

N/OFF Control

/OFF Control

witch Senso

CUH

ratory feeder in automatiotory feeder in automati

orate design, the contrdesign, the c

dulation in real time to e

lation in real time to

tput voltage adju

put voltage adj

he feed ma

aturesatures

vent u

setting of the ON/OFFsetting of the ON/OFF

for 2 seconds tofor 2 seconds t

CUH

r from damage cause

from damage cau

: Users can balance

: Users can balanc

: Output: Outpu

nal potentiometer, a PLCl potentiometer, a PLC

Output VoltaOutput Vol

Indexndex

Speed ControlSpeed Control

4V DC Control Output4V DC Control Outpu

Control Panel LocControl Panel

ParameterParameter

CUH

oups of ON/OFups of ON/O

controller. Soft Startu

ontroller. Soft Star

an also be set.n also be set.

The controller canThe controller ca

den shock to the feed maden shock to the feed m

e/feed speed from 0 to the/feed speed from 0 to the

peeds can be stored and

eds can be stored

t voltage value of

voltage value o

Max

ionon

：：

CUH

llo

ory feeder willry feeder will

me to ensure constante to ensure constant

tory feeder.ory feeder.

st vibration frequency ofration frequenc

ariation caused by main

iation caused by main

ith that of the ma

th that of the m

trol

CUH

can outp

can o

a solenoid, ansolenoid, a

ons on the control pan

s on the control p

ation.tion.

arameters except Outputrameters except Outpu

ation.on.

et all parameters of the coet all parameters of the

: All parameters of: All parameters of

ation

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ry feed

ry fe

en startup.n startup.

l short-circuit signal.

short-circuit sign

n be increased up to 150

n be increased up to 15

ut Voltage can be preseVoltage can be prese

maximum power by adjust

aximum power by adjust

ed of the controller can

of the controller

C signal.

signal.

V DC powV DC pow

ical re

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nsor oror

Off DelayOff Delay

apt to both NPN

to both NPN

e controllere controller

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y defau

y def

an be adjustedn be adjuste

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r..

tely by anly by an

h logical relationh logical relation

rnal devices.al devices.

N/OFF button and holdN/OFF button and hold

ed by self defined passw

by self defined p

S485

Chapter II Installation Guide

Step One:

Open the packing box and check the controller and all accessories.

Step Two:

Connect the wiring terminals of the Output

Power Cable to the vibrator's

electromagnetic coil.

Live Wire

Neutral Wire

Earth Wire

Yellow(and Green Dual Color)

Notice

Make sure the vibrator's electromagnetic coils is connected to the live wire and

neutral wire of the Output Power Cable and the electromagnetic coils is reliably

earthed otherwise serious accident may occur.,

Step Three:

Connect the connector of the Output

Power Cable to the Output Power

Socket of the controller.

SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

CUH

One:One:

en the packing box an

Step TwoStep Two

Connect tCon

PowerPow

elecelec

pter II In

ter II

CUH

ntroller for Vibratory Feedoller for Vibratory Fee

CUH

nals of the Outputnals of the Outp

rator'sator's

Live WireLive Wire

NeutralN

CUH

ation Guid

ation Gui

oller and all accessoriesoller and all accessorie

CUH

vibrato

ibra

of the Outpuof the Out

otherwise serioustherwise seriou

Step Three:Step Three:

Connect the conConnect the con

Power Cable tPower Ca

Socket of thSocket of

CUH

EartEar

(

ectromagneectromagne

wer Ca

CUH

OutputOutput

Powerower

CUH

ected to the live wire anected to the live wire a

tromagnetic coils is relomagnetic coils is re

CUH

ual Color

Color

))

CUH

Step Four:

Connect the connector of the Input Power

Cable to the Input Power Socket of the

controller.

Step Five:

Connect the plug of the Input Power Cable

to the mains jack.

SDVC34 Series

Variable Frequency Intelligent Controller for Vibratory Feeder

Connect the

controller side first

CUH

Four:Four:

ect the connectorct the connecto

ble to the Input Power

le to the Input Powe

ontroller.ontroller.

CUH

ntroller for Vibratory Feedoller for Vibratory Fee

CUH

StepStep

Con

CUH

CoCo

CUH

ut Power Cable

t Power Cable

CUH

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