CustomCrimp CC15 Manuale utente

CC15 Service Hose Crimper

Updated 02/2017

CC15 HYDRAULIC CRIMPER OPERATORS MANUAL

The CC15 Series hose crimper with the Micrometer Style Adjustment and 33

tons of crimping force has the capability to crimp up to ½" 4SP.

UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT

• Easy to use and read.

• Ideal for repetitive crimps.

• Fully adjustable micrometer for a precise crimp.

• Simple to calibrate and minimum maintenance.

• Micrometer style adjustment permits crimping a wide variety of hose and ttings.

Max Head Opening

W/O Dies

94mm

3.7"

Micrometer Style Adjustment:

Provides speed, precision

and repeatability.

CC15 Service Hose Crimper

SAFETY PRECAUTIONS

• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.

• CRIMPER CC15 CAN PRODUCE 33 TONS OF CRIMPING FORCE.

• KEEP BOTH HANDS AWAY FROM PINCH POINTS.

• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS

AND CRIMP MEASUREMENTS.

• ALWAYS WEAR EYE PROTECTION.

SAFETY PRECAUTIONS

! !

CC15 Service Hose Crimper

SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2

COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4

INITIAL SET UP & MAINTENANCE--------------------------------------------------------------------------------------------------------5

CRIMPING PROCEDURE---------------------------------------------------------------------------------------------6

CALIBRATION PROCEDURE---------------------------------------------------------------------------------------7

TROUBLESHOOTING-------------------------------------------------------------------------------------------------8

CC15 CRIMPER REPLACEMENT ACCESSORIES-------------------------------------------------------------------------9

COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------10

CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------11

CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------12

TABLE OF CONTENT

CC15 Service Hose Crimper

COMPONENT PARTS & TECHNICAL DATA

Hold / Release manual valve

Pneumatic Switch can be

used with hands or feet

The 1 HP motor delivers the

power needed to get the job

done quickly

Small Footprint for

minimum use of space

Oil level sight glass

Power Switch

Close push button

Metric Micrometer

Style Adjustment

Electrical

Enclosure

23"

16"

19"

CustomCrimp®QR Code

Technical Data

33 Ton

⅝” - 1 - 2 Wire

½” - 4SP

N/A - 6SP

L: 16" x W: 23" x H: 19"

Weight: 150 lbs

Power: 1HP / 110V / 1Phase (Standard)

2HP / 220V / 1Phase (Optional)

1HP / 12V / 1Phase (Optional)

1HP / 24V / 1Phase (Optionla)

Die series: K16

Adjustability: Manual / Metric

Opening w/o dies: 94mm / 3.7"

Master die travel: 27.5mm / 1.1"

Reservoir capacity: 13 Quarts

Oil type: ISO 46 Hydraulic Oil

Retraction Stop:

• When making repetitive crimps, setting

the Retraction Stop at a point where the

hose and fitting can be conveniently

withdrawn without allowing the cylinder to

fully retract will greatly reduce the crimp

cycle times.

Back Stop:

• When making repetitive crimps,

setting the Coupling Stop eliminates

the need to visually align the couplings

each time.

For repetitive crimps, position the hose

and tting in the correct position and

bring the face of the coupling stop

against the tting. Tighten the coupling

stop in the correct position.

CC15 Service Hose Crimper

INITIAL SET UP & MAINTENANCE

Do not lift the machine by the crimper head.

Lift with a fork lift under the tank.

Mount the crimper on a sturdy surface.

Check electrical circuit to be certain that it matches the crimper

requirements shown on the tag attached to the crimper cord.

Electrical Requirements:

1HP / 110V / 1Phase (Standard)

2HP / 220V / 1Phase (Optional)

1HP / 12V / 1Phase (Optional)

1HP / 24V / 1Phase (Optional)

Check the oil level in the sight glass on the side of the crimper.

13 quarts of ISO 46 hydraulic oil are required to completely rell the tank.

Oil can be drained from either port on the side of the tank.

LUBRICATION:

• Check the tank sight glass for proper reservoir oil level. If additional oil

is required ll with ISO Grade 46 hydraulic oil.

Crimper Head Lubrication

Lubrication passages are drilled in the CC15 die holders.

This feature makes positive lubrication of the wear

surfaces much easier assuring longer life and smoother

crimper operation. Foam pads are installed between the

die holders to keep dirt and debris from destroying the

die and piston surfaces.

• Close the die holders to a position nearly ush with

the front plate of the crimper to expose the lubrication

ttings in the front of the die holders. Lubricate with the

CrimpX grease furnished with the crimper or a moly-

disulde lubricant. Failure to use a high quality lubricant

can result in premature wear and possible damage to the master dies and

piston surfaces.

• The foam pads may be removed to make certain that the grease

passages are open and that grease is getting to the wearing surfaces.

Replace the pads as they are critical to protect the wearing surfaces

from damage.

Flush Style Grease

Coupler Required

Grease Fitting Holes

Foam Filler Pads

CC15 Service Hose Crimper

RELEASE

• Select the correct die set for the combination of hose and tting being

crimped. Consult the hose and tting manufacturer’s specications

for the correct die to use and nal crimp diameter required.

• To insert the dies, open the master dies to the fully open position,

and insert each die nger individually making certain that the die size

(number stamped on the die) is correct. The die should click into

place with the ball detent when it is properly positioned.

• The nal crimp diameter is the closed diameter of the die stamped

on the face of the die plus the number shown on the micrometer. See

micrometer setting example below.

Micrometer Setting Example

Each 100 on the metric Micrometer represents 1 mm above

the closed diameter of the die set. For example, with a 10mm

die installed and the Micrometer set at 250, the nished crimp

diameter would be 12.5 mm. (10mm + 2.5mm)

• Insert the hose and tting in the crimper head and press and hold

the green Start/Close button or press and hold the Foot Switch.

When the crimper reaches the correct diameter, the crimper will shut

o󰀨. When possible, the hose tting should be centered axially in the

die set to assure a uniform crimp with minimum taper.

• When the Hold/Release valve is in the Hold position, the crimper

can be jogged into position to allow for more accurate positioning of

the tting in the die set. Turn the Hold/Release valve to the Release

position to allow the dies to retract.

• Measure the nished crimp diameter to be certain that it is within

manufacturer’s specications. If the nished diameter is not within

specications, see calibration instructions.

Note: Due to tolerance variations in hose and fitting

combinations, some “oset” may be required for specic

combinations of hose and ttings. This does not mean that

the crimper is out of calibration.

CRIMPING PROCEDURE

Hold Release

CC15 Service Hose Crimper

CALIBRATION CHECK:

While the CC15 Crimper is calibrated at the factory prior to shipment, a calibration check is recommended prior to

using the crimper. Select a typical hose and tting and set the CC15 micrometer to the hose and tting manufacturer’s

recommendation. Insert the hose and tting and press and hold the Start/Stop switch until the crimper shuts o󰀨. Measure

the nished crimp. If the nished crimp diameter is not within the hose manufacturers specications, recalibrate the

crimper.

Note: Due to variations in hose and tting tolerances, some “oset” may required to achieve the correct crimp

diameter for specic hose and tting combinations across the range of hose and ttings being crimped. If crimp

diameters are consistently too large or consistently too small, the crimper should be recalibrated.

Knob Set Screw

CALIBRATION PROCEDURE

CALIBRATION:

While the crimper can be calibrated using any recommended hose and

tting combination, using a hose and tting combination close to the

size most frequently crimped will minimize the o󰀨set required for other

sizes and combinations of hose and ttings.

• Select a hose and tting combination recommended by the hose

manufacturer and continue to adjust the Crimp Adjustment Micrometer

until the correct measured crimp diameter is achieved.

For example, if there is a 10mm die set in the crimper and the required

crimp diameter is 12.5mm the micrometer would be set to crimp at

10mm + 2.5mm or 12.5mm.

Note: The number on the Crimp Adjustment Micrometer

may not agree with the hose manufacturers specication

at this point.

• If necessary, loosen the set screw on the knob with a .050 hex key

wrench and rotate the knob until the setting on the knob matches the

actual diameter of the nished crimp.

• Tighten the set screw

• Calibration is now complete

CC15 Service Hose Crimper

TROUBLESHOOTING

PROBLEM: CRIMPER WILL NOT RUN AT ALL

• The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped.

• Check the wall outlet. Use of extension cords or outlets with inadequate power can damage the motor .

Do not run the crimper from a portable power source.

PROBLEM: CRIMP DIAMETER TOO LARGE

• Check crimper calibration and recalibrate if required.

• Incorrect die being used. Each die has a range of approximately 3mm (.120 in) above the closed diameter of the

die. The closed diameter is the die size stamped on the die face.

• Incorrect setting of the micrometer. Check hose manufacturer’s specications.

• Inadequate pump pressure. Check oil level in the pump. It should be 1-1/2 to 2 inches below the ll plug. Replenish

with ISO Viscosity Grade 46 hydraulic oil if necessary.

• Inadequate lubrication of the master dies causing the pump to work harder than normal to reach the required diam-

eter.

• Inadequate pressure being generated by the pump. This is most likely if the crimper can crimp the smaller size

hoses and not the larger hoses. When correctly adjusted, the pump should generate approximately 5000 psi.

Do Not adjust pump to produce in excess of 5000 psi as damage to components or personal injury

could result

• No pressure being generated by the pump. There should be a denite change in pitch of the pump as it cycles into

high pressure mode and begins to “work” harder.

PROBLEM: CRIMP DIAMETER TOO SMALL

• Check crimp diameter and recalibrate if necessary.

• Incorrect die being used (See die range under Crimp Diameter Too Large).

• Incorrect setting of the micrometer. Check hose manufacturer’s specications.

If problem(s) persist contact Customer Service for additional troubleshooting assistance

CC15 Service Hose Crimper

CC15 REPLACEMENT ACCESSORIES

Protective Master Die Foam Pad

P/N:103285

CustomCrimp®Notched Digital

Caliper IN/MM P/N:CC-Caliper

CRIMPX Die Lubricant 3 oz mini

grease tube P/N:103887

CRIMPX Die Lubricant 14 oz

large grease tube P/N:103888

Pneumatic Pendent Switch

P/N:101349

Manual Back Stop

P/N:103907

Metric Dial Micrometer

P/N:102941-600

Mini Grease Gun

P/N:103889

Die Storage Shelf

P/N:101431

Mobile Cart

P/N:101956

CC15 Service Hose Crimper

COMPONENT PARTS BREAKDOWN

CC15 Machine Assembly Directory (103666)

DESCRIPTION

PART NUMBERITEM

CC15 Crimper Head Assembly

1029551

1 HP 110V Motor

VEP-1-CMS-CC15

1/4-20 x 1/2 Flanged HHS

92323A5123

Pump Gasket101329

CC15/CC30 Sheetmetal Assembly

103905

Mounting Bracket Assembly1039066

Dial Micrometer Assembly

102941-600

3/8 High Pressure Tubing

1039098

Backstop Assembly1039079

Electrical Box Assembly10389610

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