CVC CVC 400 Manuale utente

OPERATION MANUAL

FRONT/BACK LABELER

Model CVC 400

CVC TECHNOLOGIES, INC.

10861 Business Drive, Fontana, CA 92337

TEL: (909) 355-0311

FAX: (909) 355-0411

(ISO 9001:2000 Certified)

1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the

personnel and to keep the machine in good conditions.

2. Machine adjustment and parts changeover are only to be done by qualified and properly trained

engineers.

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL 2011.3.10

CONTENTS

1. ABOUT THIS MANUAL

1.1 About This Manual .............................................................................................. 1-1

1.2 Additional Information.......................................................................................... 1-1

2. SPECIFICATIONS

2.1 Machine Specifications........................................................................................ 2-1

2.2 Label Specifications ............................................................................................ 2-2

2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-5

3. SAFETY REGULATIONS

3.1 General Safety Rules ........................................................................................... 3-1

3.2 Warning Signs..................................................................................................... 3-1

3.3 Warning Sign Placements .................................................................................... 3-2

3.4 Important Safety Notices ................................................................................... 3-3

4. INSTALLATION

4.1 Standard Area Conditions .................................................................................... 4-1

4.2 Minimum Machine Operation Space..................................................................... 4-1

4.3 Transportation Precautions .................................................................................. 4-2

4.4 Transportation Procedures................................................................................... 4-2

4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4

5. INSTALLATION PROCEDURES

5.1 Power Connection ............................................................................................... 5-1

5.2 Compressed Air Connection (Optional) ................................................................ 5-1

5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2

5.4 C60 Printing Type Arrangement (Optional)............................................................ 5-3

6. MACHINE GENERAL LAYOUT

6.1 Parts Identifications............................................................................................. 6-1

6.2 Machine Parts Functions ..................................................................................... 6-5

6.3 Machine Control Parts Functions ......................................................................... 6-6

6.4 Pneumatic Control System (Optional)................................................................... 6-7

6.5 General Layout and Dimensions........................................................................... 6-8

7. POWER BOX

7.1 Locations of Printed Circuit Board (A) .................................................................. 7-2

7.2 Printed Circuit Board............................................................................................ 7-4

8. HHT DISPLAY INSTRUCTIONS

8.1 Control Panel Descriptions................................................................................... 8-1

8.2 LCD Display Descriptions .................................................................................. 8-4

8.3 AUTO ADJ Display Sequence............................................................................... 8-6

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL

9. PREPARATION BEFORE OPERATION

9.1 Inspection before Operation ................................................................................. 9-1

9.2 Installing the Label Roll........................................................................................ 9-3

9.3 Label Wipe-on Roller Mounting ............................................................................ 9-5

9.4 Hot Stamp Printer Preparation (Optional).............................................................. 9-7

10. OPERATING PROCEDURE

10.1 Air Regulator Set Check (Optional)....................................................................... 10-1

10.2 Operating Procedure............................................................................................ 10-2

11. MACHINE SET-UP AND ADJUSTMENT

11.1 Guide Rail and Product Separator Adjustments..................................................... 11-1

11.2 Product Alignment Mechanism Adjustments ........................................................ 11-2

11.3 Label Head Position Adjustments– Vertical and Lateral......................................... 11-2

11.4 Label Peel Blades Adjustments (Head A and Head B) ........................................... 11-3

11.5 Top Hold-Down Mechanism Adjustments............................................................. 11-3

11.6 Labeling Roller Adjustments (Square/Flat Bottles)................................................. 11-4

11.7 Output Adjustments............................................................................................. 11-5

11.8 Label Remaining Quantity Adjustments ................................................................ 11-6

11.9 Product Speed (PD SPD) Adjustments ................................................................. 11-6

11.10 Label Dispensing Speed (LAB SPD) Adjustments ................................................. 11-6

11.11 Label Extension (EXTNSN) Adjustments............................................................... 11-7

11.12 Labeling Position (POSITN) Adjustments.............................................................. 11-8

11.13 Labeling Sensing (LAB SENS) Adjustments.........................................................11-9

11.14 Product Sensor Adjustments...............................................................................11-11

11.15 Product Separator Wheel Adjustments ................................................................11-12

11.16 Rewind Spool Tension Adjustments ....................................................................11-12

11.17 Clear Label Sensor Adjustment Procedures.........................................................11-13

12. COMPLEMENTARY TOOLS

12.1 Complementary Tools.......................................................................................... 12-1

13. MAINTENANCE

13.1 General Precautions............................................................................................. 13-1

13.2 Maintenance and Lubrication Schedule ................................................................ 13-1

13.3 Air Regulator Set Maintenance (Optional for C60 Hot Stamp Printer)..................... 13-2

13.4 Sensor Maintenance............................................................................................ 13-2

14. ELECTRICAL DIAGRAMS

14.1 Electric Pin Descriptions .................................................................................... 14-2

14.2 Pneumatic Diagrams ........................................................................................... 14-7

14.3 Electrical Diagrams.............................................................................................. 14-8

15. PARTS LIST

15.1 Recommended Spare Parts for Labeling Machine ................................................ 15-1

15.2 Recommended Spare Parts for Printer (Optional) ................................................. 15-2

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL

iii

15.3 Electrical Parts .................................................................................................... 15-3

16. TROUBLESHOOTING

16.1 Troubleshooting for Labeler.................................................................................. 16-1

16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3

16.3 Error Message ................................................................................................... 16-4

17. APPENDIX

17.1 42A5BEPM-E3C4183 (Bodine) for Conveyor ....................................................... 17-2

17.2 Clear Label Sensor (LRD 6110) (Optional) ........................................................... 17-3

17.3 Product Sensor (WL 4G-2) .................................................................................. 17-8

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL

Dear Customer,

Thank you for purchasing a CVC 400 Labeling Machine. We at CVC hope you will find that the

Model CVC 400 meets or exceeds your expectations and requirements for an affordable, reliable

and innovative addition to your packaging operation.

CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,

desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines

are standardized for maximum reliability and to provide more economic pricing.

If you are looking for service, well designed machinery and value that lasts, don’t hesitate in

letting us know your questions and comments, please contact us by phone or visit our website.

CVC TECHNOLOGIES, INC.

Asia-Pacific Headquarters

No.190,Gongye9thRd.,DaliDist.,TaichungCity412,Taiwan

Phone No.: +886 (4) 3705-6666, Fax No.: +886 (4) 3705-6688

www.cvcpharmapack.com

E-mail: sales@cvctechnologies.com

Yours truly,

CVC Technologies, Inc.

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL

PREFACE

The CVC 400 front/back labeler is an advanced automatic labeling system. The system features

high labeling speed and the most easy-to-operate control panel.

The unique design of CVC 400 AUTO ADJ:

●Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.

●Horizontal positioning screws for labeling heads, alignment belts and separator wheels are

quickly self centering and adjustable from either side of the machine.

●Push & Press attachment ensures smooth labeling without label wrinkles or bubbles

(optional).

●Angle Adjustment of labeling head: This unique design can be angled up to 20 degrees to

conform the label surface to tapered or angled container shapes (optional).

●Less than 10 minutes to switch "WRAP" to "FRONT & BACK" by means of replacement the

wrap roller with front/back wrap plate and belt (option).

The machine has a hygienic design that meets GMP standards, operation and adjustment are

easy, minimal maintenance and fast product changeover helps increasing productivity.

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL

1 - 1

1. ABOUT THIS MANUAL

1.1 About This Manual

This Operation Manual has been written by observing the CE directives, the main purpose of the

regulation is in relation to the protection of personal safety and the maintenance of the machine in

good conditions, as it is intended to provide the proper operation procedures to avoid causing danger

and damages to persons and to the machine.

Some of the topics covered in this manual are: important notices about safety, operation procedures,

operating parameters setting, explanation on error situations, maintenance, troubleshooting and clean

up procedures ... etc.

In the case integration to other machinery or equipment is required; it also must be done by observing

the instructions given by this Operation Manual in order to minimize the chances of personal injury or

machine damage due to unpredicted risk factors.

This machine is not intended for use by general public, operation should be allowed to only trained and

qualified persons, which can be classified into 3 categories:

Administrator: Administrators are individuals who should have a deep knowledge of the operation of

the machine, and should have read and understood thoroughly this Operation Manual, in addition, he

has to be properly instructed on the general and local regulations about workplace safety, workers

protection and work environment safety regulations in order to provide a safe condition for the

personnel and the machinery.

Supervisor: The supervisor should have a deep knowledge of the operation of the machine, and

should have read and understood thoroughly this Operation Manual; the person in charge should be

qualified engineers in electricity or in mechanics. The supervisor should be able to perform

troubleshooting procedures for the machine and communicate with the machine manufacturer when

the situations requires.

Operator: Operators should have a good knowledge of the operation procedures of the machine, and

should have read and understood thoroughly this Operation Manual. The operator is also responsible

of performing the general maintenance and clean up of the machine.

1.2 Additional Information

For all consultation regarding the machine or this Operation Manual, for example: optional attachments

or problems concerning machine operation or adjustment, the customer can contact directly the

manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL

2. SPECIFICATIONS

2.1 Machine Specifications

* Some features or different product formats will require additional attachments and changeover parts, please consult CVC

for the purchase.

Horse Power

- Stepper Motor: 103H8222-5242 (Sanyo)

- Conveyor Motor:

(1) Standard (3½”): 130 Vdc, 1/4HP (Bodine)

(2) Special Type (6”): DC 130 Vdc, 1/3 HP (Bodine)

- Label Roller Motor: 130 Vdc, 40W (T.W.T)

- Product Separator Motor: DC 90V; 20W (T.W.T)

Power Consumption 880 W

Humidity Between 10% ~ 90%

Required compressed air quality As per ISO 8573-1 requirements

Environment condition Moisture, water, dust and direct sunlight should be avoided.

Labeling speed Max speed: 23 M/min. (75 ft/min)

Lighting requirement 500 lux is recommended

Applicable Container/Bottle Size Range

Conveyor Width Standard: 86 mm (3½")

Optional: 152mm (6”)

Conveyor Length Standard: 2,400 mm (94½")

Conveyor Height Standard: 915 mm (36”)

Product Separator Standard: Spacing wheel

Option: Separating screw

Label Sensor a. Photo sensor (Label-7): for general labels (standard)

b. Special sensor (LRD6110) : for transparent labels (option)

CVC 400 Standard Type: Square

flat /oval Bottle

L: 30 - 200 mm (1¼" – 7 ¾")

W: 30 - 110 mm (1¼"– 4 ¼")

D: ø30 - ø110 mm (ø1¼" –ø4¼")

H: 70 - 320 mm (2 ¾" – 12 ½")

CVC 400F6 Special Type:

Square/flat /oval Bottle

L: 50 - 245 mm (2" – 9 ¾")

W: 30 - 140 mm (1¼"– 5½")

D: ø30 - ø140 mm (ø1¼" –ø5½")

H: 95 - 410 mm (3 ¾" – 16¼”)

2 - 1

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL

2 - 2

Machine Dimension L:2,435 x W:1,280 x H: 1,480 (mm)

95 ¾" x 50 ½" x 58 ¼"

Product Sensor a. Standard: WL4G, for general container

b. Optional: WL9-2N, Special type for transparent container with dry powder

Machine Weight 324 kg

Noise Level 75 dB

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL

2.2 Label Specifications

Label Width 15~150mm (⅝" ~ 6")

Label Length 15 ~250 mm (⅝"~ 10")

Backing Paper Translucent backing paper

Label Roll Inner Diameter. Standard: 76 mm (3")

Optional: 38 mm (1½ ")

Max. Roll Outer Diameter Max. 350 mm (16")

Gap between Labels 2 ~ 6 mm (⅛" ~ ¼")

Backing Paper Width 2 mm (⅛") beyond each side of label

Labels Placement on roll a. Labels are wound around outside (Fig. 2.2.3-1)

b. Labels are wound around inside (Fig. 2.2.4-1)

2.2.1 Label Specification Diagram

Max. 350 mm (16”)

76mm (3“)

(⅛“)

Translucent backin

(⅛”)

2 - 3

2.2.2 Label Rolled Outside Diagram

The diagram shown below is label rolled outside type; the installation layouts of the label rolled outside

and inside, please refer to chapter 9.2.1.

Fig 2.2-1

Fig 2.2-2

Indice

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