CycleSafe OCTO-RACK Guida

CycleSafe, Inc.

www.cyclesafe.com

[email protected]

PH: 616.954.9977

TF: 888.950.6531

INSTALLATION & ASSEMBLY INSTRUCTIONS

OCTO-RACK High-Capacity Bicycle Parking

Table of Contents

Description Page

Configuration Layout 5

Front Frame Assembly 6

Wheel Guide Assemblies 9

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

Rear Frame Assembly

Introduction

Tools Required

Parts List

Main Frame Assembly

Rack Assembly

Comments in BLACK are

Instructions

Comments in BLUE are helpful

suggestions Comments in RED are warnings

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 2 of 10

Introduction

Tools Required

Fasteners Used Supplied by CycleSafe

Torx Screw x 1" Lg.

1" Dia. Black Hole Plug

3/8" Wide Flat Washer

3/8-16 x 1-1/4 Torx PHCS

3/8-16 Lag Housing

T45 Torx Driver

3/8-16NC Button Head

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

This Installation & Assembly Instruction will detail the tools required, fasteners and

components furnished, and assembly steps to successfully install the CycleSafe Octo

Rack High Density Bicycle Parking System.

Please read the instructions completely before

beginning.

Identify & inventory all parts using the packing list furnished with the shipment and the

parts list in this Installation Instruction. Any damage to the product must be immediately

reported to the shipping company. Be sure to keep the hardware bags & contents

If you have difficulties or require further installation discussion, please contact our

Customer Service Experts

Call - 616.954.9977

Toll Free - 888.950.6531

Digital Copies of this Installation & Assembly Instruction may be found on our website:

www.cyclesafe.com

Power Drill Motor w/ Clutch

Carpenter's Square

Carpenter's Level

Hex Drive Bit Set

3/8" Ratchet & 12" Extension

3/8" Drive Deep Well Sockets

3/8" Drive T45 Torx Driver

DIM

[Inches]

Reference dimensions in this manual are

shown in both Standard Inch and [Metric].

Carpentry or Assembly skills are strongly

suggested

You will need skills at using powered hand tools, climbing ladders, and squaring the

assembled components. The recommended time budget for each Octo Rack is 1to 2

man-hours. NOTE: The heaviest part is 70lbs (31.8kg).

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 3 of 10

Parts List

Item Qty Description Part Number

1 1 18301

2 1 18302

3 2 CROSS BRACE WELDMENT 18303

4 4 UPPER WHEEL GUIDE ASSEMBLY 18304

5 4 LOWER WHEEL GUIDE ASSEMBLY 18305

624 3/8-16NC Xx 1" LG. TORX BHCS 12724

7 4 3/8-16NC LAG HOUSING 17015

8 4 3/8" WIDE FLAT EASHER 17016

9 4 17590

10 4 1" DIA. BLACK HOLE PLUG 18314

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

FRONT SUB-FRAME ASSEMBLY

BACK SUB-FRAME ASSMBLY

3/8-16NC x 1-1/4" LG. TORX BHCS

#2 BACK FRAME

ASSEMBLY

This Installation & Assembly Instruction will detail the tools required, fasteners and

components furnished, and assembly steps to successfully install the CycleSafe Octo

Rack High Density Bicycle Parking System.

#4 UPPER WHEEL

GUIDE ASSEMBLY

#5 LOWER WHEEL

GUIDE ASSEMBLY

#6 3/8-16NC

{TORX} BHCS

#7-10 LAG-BOLT

ASSEMBLY

#1 FRONT FRAME

ASSEMBLY

#5 LOWER WHEEL

GUIDE ASSEMBLY

#4 UPPER WHEEL

GUIDE ASSEMBLY

#3 CROSS

BRACE

#6 3/8-16NC

{TORX} BHCS

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 4 of 10

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 5 of 10

Item Qty Description Part Number

1 1 LOWER FRAME RUNNER ASSEMBLY 18308

2 1 UPPER FRAME RUNNER ASSEMBLY 18307

3 2 FRAME UPRIGHT ASSEMBLY 18309

4 8 3/8-16NC x 1" LG. {TORX} S/S BHCS 12724

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

Front Frame Assembly

1. Remove these components from

the skid and setup in-place.

2. Place Lower Frame Runner Assy.

(18308) on floor and attached (2)

Frame Upright Assemblies with

Nutsert towards the Rear (18309)

with (4) 3/8-16NC {S/S} Torx BHCS x

1" Lg. and tighten (12724).

3. Place the Upper Frame Runner (18307)

into the saddles of the Frame Uprights

(18309) as shown and insert (4) 3/8-16NC

{S/S} Torx BHCS x 1' Lg. (17274) and square

up Front Frame Assembly (18301) and then

tighten as above.

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 6 of 10

Item Qty Description Part Number

1 1 LOWER FRAME RUNNER ASSEMBLY 18308

2 1 UPPER FRAME RUNNER ASSEMBLY 18307

3 2 FRAME UPRIGHT ASSEMBLY 18309

4 8 3/8-16NC x 1" LG. {TORX} S/S BHCS 12724

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

Rear Frame Assembly

4. Remove these components from

the skid and setup in-place.

5. Place Lower Frame Runner Assy.

(18308) on floor and attached (2)

Frame Upright Assemblies with

NutSerts towards the Front (18309)

with (4) 3/8-16NC {S/S} Torx BHCS x

1" Lg. and tighten (12724).

6. Place the Upper Frame Runner (18307)

into the saddles of the Frame Uprights

(18309) as shown and insert (4) 3/8-16NC

{S/S} Torx BHCS x 1' Lg. (17274) and square

up Back Frame Assembly (18302) and then

tighten as above.

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 7 of 10

Item Qty Description Part Number

1 1 18301

2 1 18302

3 2 18303

4 8 12724

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

main frame Assembly

FRONT SUB-FRAME ASSEMBLY

BACK SUB-FRAME ASSEMBLY

FRAME X-BRACE WELDMENT

3/8-16NC x 1" LG. {TORX} S/S BHCS

7. Remove these components from

the skid and setup in-place.

8. Place Front Frame Asssembly

(18301) on floor as shown and

attach (2) Frame X-Brace Weldments

on Uprights that have Nutsert

towards the Rear (18303) with (4)

3/8-16NC {S/S} Torx BHCS x 1" Lg.

and tighten (12724).

9. Then place Rear Frame Asssembly

(18302) into Saddles of the (2) Frame

X-Brace Weldments on Uprights that

have Nutsert (18303) towards the

Front with (4) 3/8-16NC {S/S} Torx

BHCS x 1" Lg. (12724) square up and

tighten Bolts.

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 8 of 10

Item Qty Description Part Number

1 1 18304

2 1 18305

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

GUIDE RAILS

UPPER WHEEL GUIDE ASSEMBLY

LOWER WHEEL GUIDE ASSEMBLY

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT Sheet 9 of 10

Item Qty Description Part Number

1 1

2 4 18304

3 4 18305

416 3/8-16NC Xx 1" LG. TORX BHCS 12724

5 4 3/8-16NC LAG HOUSING 17015

6 4 17016

7 4 17590

8 4 1" DIA. BLACK HOLE PLUG 18314

3/8" WIDE FLAT WASHER

UPPER WHEEL GUIDE ASSEMBLY

LOWER WHEEL GUIDE ASSEEMBLY

RACK ASSEMBLY

MAIN FRAME ASSEMBLY

WHEN ASSEMBLING THIS PRODUCT. ALWAYS WEAR SAFETY GLASSES

ALWAYS OBSERVE POSTED SAFETY GUIDELINES

3/8-16NC x 1-1/4" LG. TORX PHCS

10. Align Upper Guide Assembly with NutSerts in frame with 3" offsets & insert (2)

3/8-16NC {Torx} BHCS x 1" Lg. (12724) and tighten, next align Lower Guide

Assembly with NutSerts in runner & insert (2) 3/8-16NC {Torx} BHCS x 1" Lg.

(12724) and tighten, then repeat for the remainimng (6) Guide Rails alternating as

shown till completion.

5-8

Octo-Rack Assembly Instructions.xlsx

Printed: 9/20/2021

CONTROLLED DOCUMENT

Sheet 10 of 10

Indice

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