Cyklos GPM 450 SPEED Manuale utente

Operating Instructions

Issue no.

Sheets

Automatic Creasing, Perforating and

Punching Machine GPM 450 SPEED

Warnings

This document including the attachments is exclusive intellectual property of Cyklos Choltice (producer

cooperative). Any other use (copying, distribution or sale) is possible only with approval of the chairman of

the cooperative.

Valid from serial number

17123999

Operating Instructions | GPM 450 SPEED

CONTENTS

1. Introduction...............................................................................................................................................4

2. Safety Risks .............................................................................................................................................5

2.1 Safety Warning ...................................................................................................................................5

2.2 General Work Safety and Health Protection........................................................................................5

3. Warnings..................................................................................................................................................6

4. Technical Parameters...............................................................................................................................7

5. Machine Description.................................................................................................................................8

6. Machine Installation................................................................................................................................11

7. Adjustment of Machine and Feeding Table.............................................................................................12

7.1 Introduction.......................................................................................................................................12

7.2 Adjustment of Table..........................................................................................................................12

7.2.1 Adjustment of Feeding Table Thrust...........................................................................................16

7.2.2 Correct Placement of Paper Pile.................................................................................................16

7.2.3 Function of Auxiliary Feeding Head............................................................................................17

7.2.4 Adjustment of Callipers...............................................................................................................17

8. Setting Machine Using Touch Screen.....................................................................................................19

8.1 Display Unit Preview and "SETTING" Screen ...................................................................................19

8.2 Overview of Touch Screen Function Icons........................................................................................19

8.2.1 Sound On/Off..............................................................................................................................19

8.2.2 Manual Control...........................................................................................................................20

8.2.3 Info.............................................................................................................................................20

8.2.4 Language Selection....................................................................................................................20

8.2.5 Service Menu..............................................................................................................................20

8.3 Setting Number and Position of Creases/Perforations.......................................................................21

8.3.1 Most Common Folds...................................................................................................................22

8.3.2 Setting the Number of Segments................................................................................................22

8.3.3 Setting the Position of Segments................................................................................................22

8.4 Setting the Speed of Processing.......................................................................................................23

8.5 Setting Batch.....................................................................................................................................23

8.6 Program Saving and Loading............................................................................................................23

8.7 Starting Working Cycle......................................................................................................................24

8.8 Manual Control..................................................................................................................................25

8.8.1 Adjustment of Top Bar Stroke.....................................................................................................26

8.8.2 Turning Off Automatic Feed........................................................................................................26

9. The Most Common Faults (Troubleshooting)..........................................................................................27

10. Recommended Machine Maintenance..................................................................................................30

Operating Instructions | GPM 450 SPEED

11. Machine Disposal .................................................................................................................................30

Appendix 1: Accessories ............................................................................................................................31

Appendix 2: Instructions for Table Assembly..............................................................................................34

Appendix 3: Optional Accessory.................................................................................................................35

Operating Instructions | GPM 450 SPEED

1. INTRODUCTION

We are presenting you with Operating Instructions that contain machine technical data and instructions

necessary for correct setting, machine start-up, operation and maintenance.

Instructions are intended for machine operation as well as for service engineers. People manipulating,

installing and operating the machine should familiarise themselves with the instructions before they start.

We would like to emphasize that service operations can be executed only by an authorized person with

proper qualification. This person should be thoroughly familiar with control and all functions of the machine.

Any repair done without authorization can lead to a breach of the warranty. We are referring to section 2.2

– Work Safety and Health Protection providing basic information about safety during work with the machine

and an operator's health protection. Please pay due attention to this section. Be aware that the final

responsibility lies with the individuals working with the machine.

The machine construction complies with the Directive 98/37/EC of the European Parliament and of the

Council. If all the instructions in this document are respected, you will be satisfied with precision and

performance of the machine.

We can assure you the machine received maximum care. Thoroughness of control ensures machine

precision within the scope of the acceptance standards applicable for this machine. We believe these

Operating Instructions will be a valuable guide for you.

Operating Instructions | GPM 450 SPEED

2. SAFETY RISKS

2.1 Safety Warning

When using GPM 450 SPEED, all safety rules and procedures as well as all warnings regarding work

safety and health protection listed in this document must be observed. Or otherwise, considering the bellow

listed factors, a serious injury or death of a person, damage or destruction of the machine, its parts or

accessories could occur.

Factors increasing risk:

- Rotating pulleys and moving belts

- Voltage

- Noise made during processing

- Moving parts of the machine and equipment

- Sharp edges created during processing

- Dust created during processing

2.2 General Work Safety and Health Protection

This section provides the user with basic information about work safety and health protection of an operator

and all other people who come into contact with the machine.

If the GPM 450 SPEED is used correctly, it is a very safe machine. However, if used incorrectly, it can be

dangerous. When operating the machine, the operator is responsible for their own personal safety. The

manufacturer is not responsible for any injury to a person or damage to the machine caused by use or

operation that is not in compliance with the Operating Instructions. The owner of the machine is responsible

for the machine being operated, maintained and serviced only by qualified people.

The machine design is in compliance with international standards and regulations for construction of

machine tools. For the machines exported to the European Economic Area (EEA), the customer will obtain

"Declaration of Conformity" together with the accompanying technical documentation for the machine -

Operating Instructions. The machine also has the CE marking.

The CE marking on the machinery signifies that the product complies with the technical requirements

specified in all the legal regulations that apply to the machinery and that require or allow this marking. This

marking also signifies that a specified procedure was followed during the assessment of the stated

conformity.

With the document “Declaration of Conformity” the manufacturer certifies that the given machinery complies

with the requirements of the Directive 98/37/ES of the European Parliament and of the Council and the

harmonised technical standards. Directive 98/37/ES of the European Parliament and of the Council is a

document defining the generally applicable basic requirements of the health protection and safety for the

machinery operated by a user in the EEA.

The Directive 98/37/ES of the European Parliament and of the Council does not apply to the machinery

exported to the countries outside the EEA.

Operating Instructions | GPM 450 SPEED

The customer will receive the accompanying technical documentation for the machine – Operating

Instructions. The manufacturer hereby asks the user to ensure comprehensive safety as directed by the

relevant legal proceedings, standards and regulations, the Operating Instructions and other, by training the

workers consistently.

The machine is intended for work in automatic cycles.

The machine operator monitors the process and the operating mode of the machine. Also replaces material

with the new one and checks the measurements. Operator's position by the machine is not defined.

3. WARNINGS

Only sheets of the size listed in the parameters can be creased and perforated in the creasing and

perforating machine.

a) It is forbidden to crease and perforate foils, sheet metal or other similar materials.

b) The machine can be only used in enclosed spaces (e.g. offices, shops).

c) It is forbidden to use the machine outdoors.

d) It is forbidden to use the machine when the electric cord is damaged.

e) It is forbidden to use the machine if it makes strange sounds.

f) It is forbidden to plug the machine into other voltage than indicated on producer’s identification

plate.

g) Read all instructions before using the machine.

h) It is not suitable for children to be near the machine.

i) It is forbidden to put fingers or hands into the machine when the electric cord is plugged in.

j) When the machine is jammed, it is necessary to unplug the machine first and then troubleshoot.

k) When replacing a faulty electrical component, it is forbidden to use a different type of component or

different capacity component. When replacing a component, the electric cord must be unplugged.

l) Covers can be only dismounted by a trained technician when the machine is unplugged.

m) The operator or the person appointed for operation cannot use the machine unless they have been

trained.

n) The operator must pay special attention during manipulation with rotary parts of the machine – see

yellow Warning Sign (Pos. 40, page 8).

Operating Instructions | GPM 450 SPEED

4. TECHNICAL PARAMETERS

a) Max. working width 450 mm

b) Recommended paper grammage - creasing 80 - 400 g/m²

Recommended paper grammage - perforation 80 - 250 g/m²

Recommended paper grammage - punching 80 - 400 g/m²

c) Creasing width*

CITO 1,0 mm - paper thickness < 0,4 mm

(mostly 80 - 200 gsm)

iron channel - paper thickness 0,4 - 0,5 mm

(mostly 200 - 400 g/m²)

d) Max. number of creases per sheet 15

e) Number of Programmes 9

f) Min. distance of creases 1 mm

g) Min. distance of crease from edge of the sheet 0 >

h) Speed 2.500 A4 sheets/ hr (with one crease)

i) Machine dimensions 1250 x 675 x 520 mm

j) Machine weight net 120 kg, gross 157 kg

(weight includes mobile table)

k) Voltage / frequency 230 V / 50-60 Hz

l) Power input, electric current 400 W, 1,0 A

m) Fuse T3,15 A / 250V

n) Noise Level 79,2 dB

* Note: It is necessary to respect recommended width of creasing channel for different paper thickness. If

we use inappropriate width of crease (usually narrow creasing channel for thick paper) inaccuracies in

position of crease may appear, crease will be placed in different distance than what we set on display. If we

use thick paper in combination with narrow crease, the result is that the paper is pressed into the creasing

channel, the rollers start to slip trying to release the paper. Use wider crease in such case.

Operating Instructions | GPM 450 SPEED

5. MACHINE DESCRIPTION

1 – Front table

2 – Delivery table

3 – Front side guide

4 – Telescopic table

5 – Magnetic strip

6 – Display unit

7 – Paper brake + weight

8 – STOP button

9 – Disengaging tool

10 – Auxiliary feeding head

11 – Back stop

12 – Electric switch

13 – Waste drawer

14 – Table thrust regulation screw

15 – Table release

16 – Position regulation screw

17 – Angle regulation screw

18 – Tool thrust regulation bolt 1)

19 – Plug socket

20 – Calliper

21 – Locking bolt of the side guide

22 – Separator

23 – Calliper locking

24 – Tool base (fig. 2)

Operating Instructions | GPM 450 SPEED

25 – Top bar (fig. 1)

26 – Head thrust regulator

27 – Front table thrust scale

28 – Skew indicator of the front side guide

29 – Auxiliary feeding wheel

30 – Locking bolt of the brakes

31 – Bolts for locking the machine on the table

(fig. 5)

32 – Creasing tool screw M6x14 (fig. 3)

33 – Perforating tool screw M6x20 (fig. 2)

34 – Perforating tool screw M4x25 (fig. 2)

35 – Needle bearings of eccentric axis (fig. 1)

36 – Top bar bearings (fig. 1)

37 – Safety ring (fig. 1)

38 – Tool screw M4x5 (fig. 4)

39 – Fixing screw of calliper

40 – Warning Sign

41 – Connector plug for TriFold 360

Fig. 1: Dismounted back cover

Operating Instructions | GPM 450 SPEED

Fig. 2: Perforating tool 2:1- 9 TPI (571 40 465a) – standard equipment. Microperforating tool (571 40 464) as optional

accessory.

Fig. 3: Creasing tool CITO 1,0 mm (571 40 467) – standard equipment. Creasing tool CITO 1,4 mm (571 40 468) as

optional accessory.

Fig. 4: Creasing tool – iron channel for higher grammage (570 40 466)

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