DÖNDER WAGON Series Manuale utente

01.10.2013

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WAGON SERIES FERTILIZER SPREADERS

DÖNDER TARIM MAKİNALARI SAN. TİC. LTD. ŞTİ

BODRUM YOLU ÜZERİ YENİDOĞAN BELDESİ

SÖKE / AYDIN / TÜRKİYE

TEL : 0256 521 02 24

FAX: 0256 521 01 09

www.dondertarim.com.tr

[email protected]

01.10.2013

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CONTENTS PAGE NO

1. INTRODUCTION OF THE MACHINE AND THE AREAS OF USE…...........2

2. WARRANTEE.......……………………............................................................2

3. NONWARRANTABLE SITUATIONS...............................……………...........2

4. RULES GOVERNING SECURITY AND PREVENTION OF ACCIDENTS...2

5. SECURITY SIGNS.........................................................................................3

6. PORTAGE OF THE MACHINE.....................................................................4

7. CONTROLLING THE MACHINE……………………………………………....5

8. MAINTENANCE………………………………………………………….……...7

8.1. DAILY MAINTENANCE ……………………………………………...7

8.2. GENERAL MAINTENANCE............................................................8

9. TECHNICAL PROPERTIES..........................................................................10

10. READING FERTILIZER POURING TABLE......……………………………....11

11. ADJUSTING THE EXTENT OF THE WORK AND THE AMOUNT…….......12

12. BALANCED SPREADING FOR DIFFERENT FERTILIZERS......................12

13. FERTILIZERS POURED FROM 6 METERS HIGH......................................17

14. FERTILIZERS POURED FROM 16 METERS HIGH....................................19

15. FERTILIZERS POURED FROM 18 METERS HIGH...................................21

16. FERTILIZERS POURED FROM 24 METERS HIGH...................................23

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1 INTRODUCTION OF THE MACHINE AND THE AREAS OF USE

Wagon is manufactured by Dönder in compliance with European standards. Wagon’s most

appropriate areas of use are seed drilling and fertilizer spreading. Also it is also capable of

pouring mineral fertilizer in granule or powder form; as well as salt; sand and pallet poultry

manure.

2 WARRANTEE

Once you receive the delivery of the machine please check whether there is a

deficieny in the hardware or a damage caused by portage or not; and which you should have

confirmed by whoever consigned the machine to you. You may notify your complaints to our

company latest within seven days. Complaints shall be considered provided that the

customer has fully complied with rules of warrantee.

Machine is warranted against defects of manufacturing or of material for one year

starting from the delivery date. Warrantee is limited to the repair or replacement of defective

parts in compliance with the rules set by the manufacturer.

Distributors or users may not have any claims against manufacturer originating from

accidents they caused or caused by misuse. Warrantee shall be void if the machine has

been altered without authorisation by the manufacturer; or if different parts have been

mounted on it, and if the machine has been damaged by either of those situations.

Warrantee shall be expired, if the values specified in technical data have been

exceeded; if machine has been inappropriately used, or periodical maintenance has failed.

Our company conducts continuous works for improving the machines, so it reserves

the right for making updates on the machines. Thereof, our company is not obliged to apply

the modifications presented with the new model machines also to the machines sold

previously.

3 NONWARRANTABLE SITUATIONS:

Using specified power take off speed of the machine above (540 d/minutes).

Not mounting original shaft on the machine.

Damaging machine by sudden stops and moves while the machine is connected to

the tractor and operating.

Using machine beyond the specified technical values.

Using machine outside the intended use.

Not using original spare parts specified by the manufacturer.

Making modifications on the machine without the authorisation by the manufacturer.

4 RULES GOVERNING SECURITY AND PREVENTION OF ACCIDENTS

oFor secure use and traffic, check the machine and the tractor before operating.

oConnect the machine to the tractor by means of required devices and in compliance

with the rules.

oDuring operation and portage of the machine, no humans should be on the machine.

oParts, moving parts and functions of the machine should be mastered before

opearating.

oObey the traffic rules on the roads open to the traffic.

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oFamiliarize with the rules governing health, security and prevention of accidents apart

from the ones specified in this manual.

oWarning and information signs posted on the machine includes significant information

for secure use. Meanings of the those signs should be thorougly learned.

oCheck whether the lights and warning devices of your machine are intact and

properly operating or not.

oDo not violate the allowed limits of axle loads, weight, and portage.

oDo not leave the tractor while it is operating during portage.

oEnsure that there is no human on the operation site of the machine.

oNever touch the spreading disc part of the machine when it is operating.

5 SECURITY SIGNS

1 2 3 4

5 6 7

8 9 10

11 12 13

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14 15 16

17 18 19

1) Pay attention to shaft.

2) Power take-off speed is 540 rpm.

3) Warning! Do not enter between the machine and the tractor.

4) Check the manual.

5) Warning! Do not approach manually.

6) Machine loading/hanging point.

7) Grease lifting greasing point.

8) Do not connect trailer to the back of the machine.

9) Information about shaft.

10) Wash the machine with clean water upon completion of the work.

11)Danger of cutting and tearing on the hands and fingers due to the moving

elements.

12)Danger of crushing of the finger and hand due to accessible moving parts of the

machine.

13)Danger to be caused by materials or objects spread by the machine.

14)Danger of falling down or injury for climbing on to the top of moving machine.

15)Due to the operating and unprotected machine parts

16)Danger of arm’s or body’s drawing into the machine and injury due to the

operating and unprotected machine parts.

17)Danger of being crushed under the machine parts.

18)Touching of high pressured oil on the skin.

19)Danger of crashing or being crushed on the back of the machine during

connecting or disconnecting the machine.

20)Maximum allowed hydrolic pressure.

21)Indicates that machine is in compliance with the valid EU Directive.

6 PORTAGE OF THE MACHINE

During portage, lift the machine by the lifting points shown on the below picture.

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7 CONTROLLING THE MACHINE

Machine has four parts which need to be checked before operation.

Figure-1

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A. Hydraulic array connected to the tractor; enables starting and stopping the flow of

the material out of the vessel.

B. Array controlling band speed; the part on the left back side when looked at from the

back.

C. Cover level; sets the amount of the material flowing out of the vessel. By loosing the lever

handle, you can shift the indicator up down on the table. It is situated on the back of the

machine.

D. Spread extent setting; sets how many meters high fertilizer will be spreaded by the

machine. It has two parts.

First Part:

It is the part first spreading the fertilizer through the band. When you turn the handle in the

middle, angle of the tray changes. On the right side, there are angle levels indicated by

letters such as D,E,F.

When you shift the array N, spreaded material is consantrated in the center of the work

extent.

When you lower the array, and shifted in A direction, spreaded material is disposed in bulks

outside the work extent.

There are small handles on both sides of the handle in the middle. These handles fixe the

wings marked 4-6t. By moving the wings, it is possible to spread the fertilizer close to the

center or the edges of the disc; which affects the width of spreading.

When the wings are moved towards the level 9 ( fertilizer poured to the point close to the

center of disc), then spreading increases the extent of work.

When the wings are moved towards the level 1 (fertilizer poured to the point away from the

center of disc) decreases the width of spreading.

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Second Part;

Changing the positions of wings on the disc affects the width of spreading. As the position of

the wing gets close to the position 1 on the disc, width of spread increases. Turning direction

of the discs, and the connection of the wings are as shown on the below pictures.

Short wings on the disc, much more influence the center of extent of the spreading task.

As for the longer wings, they carry material to the edges of the width of spreading task.

Also there is a small cover on the short wing. As the cover is opened, fertilizer is more

spreaded on the center; as the cover is closed spreaded amount of the fertilizer is more

decentered. Driving Direction

Rotation Direction of Discs

8 MAINTENANCE

When the machine is connected to the tractor, please avoid maintenance and cleaning.

Perform maintenance in the specified intervals of regular operation. When the machine is

exposed to heavy and long term operation, increase the frequency of maintenance.

Maintenance guidance is intended to reduce the wearing out, and prolong the life of the

machine,so as to ensure good and efficient operation.

8.1 DAILY MAINTENANCE

At the end of each day of operation, machine should be completely cleaned; any kind of

waste, humid materials should be removed and cleaned.

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8.2 GENERAL MAINTENANCE

1. Nuts and bolts should be checked each 50 hours.

2. Pto shaft should be greased every 10 hours.

3. By detaching their covers, every 10 hours check the tightness of the straps which

rotate the discs. See picture 2.

4. Every 5 hours, grease the array controlling band speed shown with code B at Picture

1. Grease the gears every 10 hours by removing the cover.

5. Every 50 hours, grease the parts indicated on pictures No 4,5,8,9 on greasing schema by

grease gun.

6. Every 50 hours, grease the shaft parts indicated on pictures No 3,8,10 on greasing

schema by grease gun.

7. Every 100 hours, grease the parts indicated on pictures No 1,2,10 on greasing

schema by grease gun

8. Check the tightness of wheels’ screws after first 50 km.

Picture 2

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