Dace Technologies MEGA-T300b Manuale utente
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Equipment Type: 300 mm (~12-inch) Manual Abrasive Cut-off
Machine
Model: MEGA-T300b
Electrical Requirements: 208Y / 380 Volts (3-phase)
Optional 480V 3-phase)
Frequency: 50/60 Hz
Motor Horsepower: 5.5 hp (4 KW) (3-phase)
Manual Revision Date: January 5, 2017 This instruction manual is
provided with each piece of
delivered equipment.
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
WARRANTY
Terms and Conditions applying to all PACE Technologies Products
1. LIMITED WARRANTY AND DISCLAIMER:
PACE Technologies Products are warranted for one year from the purchase date to be free from defects in
material and workmanship under correct use, normal operating conditions, and proper application. PACE
Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE Technologies
option, of any PACE Technologies Product or part which proves to be defective as provided herein. PACE
Technologies reserves the right to either inspect the product at Buyer’s location or require it to be returned to
the factory for inspection. Buyer is responsible for freight to and from factory on all warranty claims. The
above warranty does not extend to goods damaged or subjected to accident, abuse or misuse after release from
PACE Technologies warehouse, nor goods altered or repaired by anyone other than specifically authorized
PACE Technologies representatives. PACE Technologies shall not in any way be responsible for the
consequences of any alteration, modification or misuse unless previously approved in writing by an officer of
PACE Technologies. Note: Corrosion is considered a maintenance issue and not a warranty issue.
PACE TECHNOLOGIES MAKES NO EXPRESS WARRANTIES OTHER THAN THOSE WHICH ARE
SPECIFICALLY DESCRIBED HEREIN. Any description of the goods sold hereunder, including any
reference to Buyer’s specifications and any description in catalogs, circulars and other written material
published by PACE Technologies, is the sole purpose of identifying such goods and shall not create an
express warranty that the goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED. THERE ARE NO IMPLIED WARRANTIES OF MECHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE. THIS WARRANTY STATES PACE TECHNOLOGIES ENTIRE AND
EXCLUSIVE LIABILITY AND BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM FOR DAMAGES
IN CONNECTIONS WITH PACE TECHNOLOGIES PRODUCTS. PACE TECHNOLOGIES WILL IN NO
EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR
FOR ANY SUM IN EXCESS OF THE PURCHASE PRICE.
2. LIABILITY CAP:
PACE Technologies maximum aggregate liability for loss and damage arising under, resulting from or in
connection with the supply or use of the Equipment and Consumables provided under this purchase, or from
the performance or breach of any obligation (s) imposed hereunder, whether such liability arises from any one
or more claims or actions for breach of contract, tort, (including negligence), delayed completion, warranty,
indemnity, strict liability or otherwise, unless otherwise limited by the terms hereof, shall be limited to one
hundred percent (100%) of the purchase price.
3. DELIVERY:
Customer assumes and shall bear the risk of all loss or damage to the Products from every cause whatsoever,
whether or not insured, and title to such Products shall pass to Customer upon PACE Technologies delivery of
the Products to the common carrier of Pace Technologies choice, or the carrier specified in writing by
Customer, for shipment to Customer. Any claims for breakage, loss, delay, or damage shall be made to the
carrier by the Customer and Pace Technologies will render customer reasonable assistance in prosecuting
such claims.
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
4. ACCEPTANCE:
Customer shall inspect the Products promptly upon receipt of delivery. Unless customer objects in writing
within thirty (30) business days thereafter, customer shall be deemed to have accepted the Products. All claims
for damages, errors, or shortage in Products delivered shall be made by Customer in writing within such five
(5) business day period. Failure to make any claim timely shall constitute acceptance of the Products.
5. PAYMENT:
Customer agrees to provide timely payment for the Products in accordance with the terms of payment set forth
on the reverse side hereof or in any proposal submitted herewith. If any payment is not paid on or before its
due date, Customer shall pay interest on such late payment from the due date until paid at the lesser of 12% per
annum or the maximum rate allowed by law.
6. DEFAULT:
If Buyer is in default (including, but not limited to, the failure by Buyer to pay all amounts due and payable to
Seller) under the work or purchase order or any other agreement between Buyer and Seller, Buyer’s rights
under the warranty shall be suspended during any period of such default and the original warranty period will
not be extended beyond its original expiration date despite such suspension of warranty rights.
7. MISCELLANEOUS PROVISIONS:
This agreement has been made in and shall be governed by the laws of the State of Arizona. These terms and
conditions and the description of the Products on the reverse side hereof or in any proposal submitted herewith
constitute the entire agreement and understanding of the parties with respect to this sale and supersede all prior
and contemporaneous agreements or understandings, inducements or representations, expressed or implied,
written or oral, between the parties with respect hereto. Any term or provision of this Agreement may be
amended, and any observance of any term of this Agreement may be waived, only by a writing signed by the
party to be bounds. The waiver by a party of any breach shall not be deemed to constitute a waiver of any
other breach. Should suit be brought on this Agreement, the prevailing party shall be entitled to recover its
reasonable attorneys’ fees and other costs of suit including costs and attorneys’ fees incurred on appeal or in
collection of any judgment.
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Contents
PAGE
Nameplate i
Warranty ii
1.0 Product Description 1
2.0 Shipping, Unpacking and Installation 6
3.0 Safety Guidelines 9
4.0 Start-Up and Operation 16
5.0 Maintenance 17
6.0 Trouble Shooting 18
7.0 List of Spare Parts 20
8.0 Electrical and Mechanical Drawings 42
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.0 Product Description The MEGA-T300 is a manual wheel feed
or table feed abrasive cut-off machine for
cutting materials ranging from soft
aluminum metals to hardened tool steels.
It is ideal for the metallographic
laboratory, as well as for small industrial
or production applications.
The MEGA-T300 is very robust and
durable with its cast aluminum alloy and
stainless steel construction. Featuring a
corrosion-free T-slot table, the MEGA-
T300 is a very versatile table feed bench
top model metallographic cutter.
1.1 General Description
1
Control
panel
Manual
wheel
feed
Cutting
chamber
Table wheel
feed
T-slot table
Safety
Lock-out
Safety
Lock-out
Emergency
Stop
Blade
change
locking peg
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Coolant applied directly
to the blade
Flexible coolant
hose for
application to
cutting area
Easy to use
vises
2
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.2 Technical Specifications
Electrical specifications: 208Y (phase-phase or 120/120/120 to ground), 380V, 400,
480V 3-phase optional)
Motor power: 4.5 hp (3 kW) - 3-phase to ground
Speed (rpm): 2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
2910 rpm at 440-480V/50 Hz
3492 rpm at 440-480V/60 Hz
Cut-off wheels: 300 mm (~12-inch) diameter
Wheel arbor: 32 mm (~1.25 inch) diameter
Maximum sample diameter: 4-inch (100 mm)
Weight: Approx. 350 lbs (160 kg)
Dimensions (WxDxH): Hood Closed: 36 x 34 x 26-inches
(914 x 864 x 660 mm)
Hood Open: 36 x 34 x 32-inches
(914 x 864 x 813 mm)
Table dimensions (WxD): 12 x 9-inch
(300 mm x 230 mm)
Cutting chamber: Cast aluminum block construction
Hood and body Fabricated steel with shock resistant plastic window
Working temperature: 32° - 100°F (0 - 40°C)
Shipping temperature: 32° - 100°F (0 - 40°C)
Storage temperature: 32° - 100°F (0 - 40°C)
Recirculation system (included): 16 gallons (60 liters)
3
EU Directives: Machinery directive 2006/42/EC
Low Voltage Directive 2006/95/EC
Electromagnetic Compatibility directive 2004/108/EC
EU Harmonized Standards: EN ISO 1200:2010
EN 61010-1:2010
EN 61326-1:2006
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.3 Mechanical Schematic
Note: Installation of the MEGA-T300 should be on a flat sturdy surface, with easy access to
electrical connections.
4
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.4 Features
Powerful motor
The MEGA-T300 is equipped with a
powerful belt drive motor. In addition, the
motor has an inductive brake for faster
stopping of the blade.
Manual feed and table feed cutting
The MEGA-T300 is an easy-to-use
manual cutter with simple controls.
Cutting can be accomplished with either a
wheel feed or table feed.
The MEGA-T300 also has a removable
side port panel for sectioning longer
samples.
5
East to grip cutting
handle
Side panel for
long sample
access
Table feed for
increasing
cutting
capacity Safety lock-out
for protecting
user against
moving blade
Blade locking
lever
Viewing
window
Easy to
use
control
panel
Emergency
stop button
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MEGA-T300b
Abrasive Cutter
3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
2.0 Unpacking, Shipping and Installation
2.1 Unpacking Unit is delivered in a crate. Unpack and check for completeness of
parts.
Measures WxHxD: Approx. 36” x 36” x 36”
Weight: Approximately 375 lbs.
2.2 Shipping When moving crate, lift from bottom. To move MEGA-T300 use
support bars provided with the machine.
The MEGA-T300 is constructed of sensitive electronic and
mechanical components. Do not drop.
! Caution: Heavy equipment. Take care to avoid bodily injury.
6
(Installation continued on next page)
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