DAELIM B-BONE Manuale utente

M57-0902-01

How to use this manual

This manual explains how to maintain procedure for the

SN125 manufactured by DAELIM MOTOR CO., LTD.

To ensure safety and optimal operating conditions of the

vehicle, carry out regular inspections according to the

maintenance schedule(Section 2).

Sections 1 through 2 provide information on overall

vehicle; section 3, assembly and disassembly procedures

for external components, and section 4 describes

maintenance procedure for the engine, frame and

electrical systems.

To facilitate use of this manual, each page starts with

disassembly and system diagrams, each page starts with

disassembly and system diagrams, service information,

and troubleshooting guide.

Contents of this manual and specifications are subject

to change without prior notice for improvement of

vehicle quality.

No part of this publication may be reproduced without

written permission of DAELIM Motor Co.,Ltd.,

Service Information

Inspections / Adjustments

External Parts

Lubrication System

EMS(Engine Management System)

Fuel System

Engine Removal / Installation

LH, Crank Case Cover

Continuously Variable

Transmission

A.C Generator / Starter Clutch

Cylinder Head / Valves

Cylinder Head / Piston

Transmission / Crank Shaft

Crank Case

Rear Wheel / Suspension /

Rear Swing Arm

Charging System

Brake System

Ignition System

Starter System

Lights / Switches / Horn

Wiring diagram(Euro2,Euro3)

Contents

Engine

Frame

Electrical General

Front Wheel / Front Fork

/ Steering

SERVICE INFORMATION

1-1

1. SERVICE INFORMATION

SERIAL NUMBER LOCATION······1-1

SPECIFICATIONS··················1-2

TORQUE VALUES··················1-4

STANDARD TORQUE VALUES······1-5

SYMBOLS/ABBREVIATIONS········1-5

WIRING DIAGRAM··················1-6

GENERAL SAFETY··················1-10

SERVICE RULES····················1-10

CAUTION WHEN WIRING··········1-14

SERIAL NUMBER LOCATION

ENGINE SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION

1-2

SERVICE INFORMATION

7.1

1.2

stroke SOHC

ATDC

1,910mm

750mm

1,090mm

1,360mm

755mm

126mm

130kg

277kg

2.00

2.25

90/70

13.8 380

(6.8 )

1.0

1.05

※"( )" MARKED CONTENTS APPLY TO EURO 2 ONLY

90mm

1-3

SERVICE INFORMATION

※“( )”MARKED CONTENTS APPLY TO EURO2 ONLY

ITEM SPECIFICATIONS

CV type ( vacuum ) / '“24.2 mm

CVK

Auto-bystarter

# 95

2½

17 mm

1.700±100 rpm

Automatic Transmission

3.000

2.786

ECU (C.D.I)

Closed type (MF) 12V 10AH

CR8EH -9 (NGK)

0.8 - 0.9 mm

15A, 30A (15A)

Starter motor

12V 55W / 12V 55W

12V 5W

12V 10W×4

12V 21 / 5W

LED

12V 5W

TYPE / VENTURI BORE

MODEL MARK

CHOKE TYPE

MAIN JET

PILOT SCREW INITIAL SETTING

FLOAT LEVEL

IDLE SPEED

CLUTCH TYPE

PRIMARY REDUCTION

SECONDARY REDUCTION

IGNITION SYSTEM

BATTERY TYPE / CAPACITY

SPARK PLUG

SPARK PLUG GAP

FUSE CAPACITY

STARTING SYSTEM

HEADLIGHT ( HIGH / LOW )

POSITION LIGHT

WINKER LIGHTS ( FR / RR )

TAIL / STOP LIGHT

HIGH-BEAM PILOT

WINKER PILOT

METER LIGHTS

LICENSE LAMP

(CARBURETOR)

DRIVE TRAIN

ELECTRICAL

SYSTEM

1-4

SERVICE INFORMATION

1-5

1-6

SERVICE INFORMATION

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