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Service Manual

Washing Machine

Model: DW-5010

DAEWOO ELECTRONICS CORP.

S/M No. : DW50100001

http : //svc.dwe.co.kr Aug. 2003

✔Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you

need the latest parts information, please refer to PPL(Parts

Price List) in Service Information Center (http://svc.dwe.co.kr).

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHING MACHINE

Contents

1. SPECIFICATIONS 44444444444444444444444444444444444444444444444444444444444444 2

2. CAUTIONS ON THE OPERATION 444444444444444444444444444444444444444444444444 3

3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS 4444444444444444 5

4. TROUBLE SHOOTING GUIDE 444444444444444444444444444444444444444444444444444 8

5. HOW TO DISASSEMBLE 444444444444444444444444444444444444444444444444444444 12

6. EXPLODED VIEWS444444444444444444444444444444444444444444444444444444444444 14

7. PART LIST44444444444444444444444444444444444444444444444444444444444444444444 17

8. WIRING DIAGRAM 444444444444444444444444444444444444444444444444444444444444 20

Power Source Suffix specifications

Non Pump Pump

AC 110V, 60Hz T TP

AC 120V, 60Hz A AP

AC 220V, 60Hz L LP

AC 120/240(127/220)V, 60Hz D, (S) DP

AC 220V, 50Hz N NP

AC 230~240V, 50Hz M MP

AC100V, 50/60Hz J -

1. SPECIFICATIONS

2

SPECIFICATIONS

NO. ITEM SPECIFICATIONS

1 POWER SOURCE VOLTAGE AC 127V

FREQUENCY 60Hz

2 POWER NON PUMP 400W

CONSUMPTION PUMP -

3 DEMENSION 440 X 802 X 941 (W X D X H)

4 CAPACITY WASH 5.0Kg

SPIN 4.0Kg

5 MACHINE NON PUMP NET : 22.5Kg, PACKED : 25.5Kg

WEIGHT PUMP NET : 23.5Kg, PACKED : 26.5Kg

6 WATER LEVEL HIGH : 49l, MEDIUM : 42l, LOW : 35l

7 OPERATING WATER PRESSURE 0.3 ~ 3.0kgf/cm2(3.0 ~ 30.0 N/cm2)

8 REVOLUTION WASH 300RPM

PER MINUTE SPIN 1,700RPM

9 WASHING TYPE Pulsator Type

10 SPIN TYPE Centrifugally Seperated Type

11 TIMER WASH Max. 15Min., Manual Operation

SPIN Max. 5Min., Manual Operation

12 PULSATOR 6 WINGS (ф300mm)

13 WATER SUPPLY MANUAL

Explanation table for suffixes of model names.

Model name Pump

DW-XXXX N P

Power source

2. CAUTIONS ON THE OPERATION

3

2-1. INSTALLATION

- Install the washer in the place easy of access to water, electrical power and drainage.

- Install the washer on a firm and flat floor.

- Be sure that the washing machine must be grounded with the external g rounding wire(option) or with the power cord

and electric outlet of the house.

- Avoid installing the machine where it can be exposed to rain or directray of the sun, that may cause trouble or

discoloration. In case the machine has to be installed in such a place, provide a shield top rotect machine from rain or

direct rays of the sun.

- In summer or other periods when there is a great difference between the water temperature and the air temperature,

drops of water may condense on the outs ide of the tub, and the floor might become wet from dripping; be careful o f

this.

- Please disconnect the power cord plug after washing.

2-2. GROUNDING

- Connect the grounding wire(option) to a water faucet if the pipe is made of metal.

- Make sure that the power cord is unplugged during ground work.

- Be sure to wind grounding wire on a metal pipe like Fig1.

(Do not connect the grounding wire end to a gas tube.)

- For maximum security, attach the grounding wire to a copper plate or grounding rod and bury it at least 20cm in the

ground like Fig2.

Fig. 1 Fig. 2

4

2-3. CAUTION ON USE

- Do not use water which contains rust.

- Never put your hands into the tub during wash and rinse process.

- This unit is made of poly-propylene, use water below 50.

- The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.

- Put the wet c lothes into the spindryer drum, being sure that they must be well balanced.

- Place the safety cover horizontally on the top.

- Ensure that the spindryer drum completely stops before reaching in to remove the laundry.

Putting in the clothes

Distribute the clothes in

the tub being sure that

nothin is protruding

out of the top.

Pocket Check

Check the pockets of the

laundry and remove

contents that shouldn’t

be washed before putting

the laundry into the tub.

* Soft Reverse Action is available with DW-5034 non pump model only.

Detergent Amount

If you use too much

detergent. There will be

an excessive amount of

suds and rinsing may be

insufficient: Lim it the

amount of detergent

you use.

Wash

Action

Normal

Reverse

Soft

Reverse

Move Stop

6.8" 4.5"

6.8"4.5"

Acting Time Of Pulsator

5

3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS

󱇧󱇧

TIMER WASH

- Function

The main switch(T1) remains ON during the washing time set by turning the timer knob.

At the same time, the internal switch(T2) provides Power to wash motor alternately at assigned intervals.

Circuit Diagram

AC(V) VIOLET

M

MAIN

T1

BLACK

BLUE

MOTOR

WASH

T2

T2

309 (MAX SET)

900''

(

300 SET

)

120

T1

Main

6

󱇧󱇧

TIMER SPIN

󱇧󱇧

SAFETY DEVICE FOR MOTORS

- Function

The Spin Timer is the switch providing power to the spin motor(Drain Pump motor) during the set spin dry time,

and is a spring-type time switch comes on upon turning and those contact point comes off after the set time.

In case excessive strain is placed on the motor due to excessive

electricity, over heating, or overloading so that the

temperature of motor reaches to about 130˚C the thermal

protector attached to the motor shuts off the motor automatically.

In the case the motor does not operate, until the temperature of

motor drops to about 85˚C. It takes about an hour.

󱇧󱇧

SAFETY DEVICE FOR SPIN DRYER

The spin dryer is an apparatus which eliminates the water from the laundry through centrifugal separation generated by

rapid revolution(approximately 1700rpm for frequency of 60Hz).

Accordingly, there are a door switch to cut off the power going into the spin motor when door spin o is opened and a

brake system to stop the rotating spin dryer.

Structure and Principle of Activation

Thermal

Protector MAIN

(Violet)

SUB

(Blue)

Common

(White)

7

Door Switch

When the door spin o is opened during spin drying the lever of the door switch which sites a top the door spin o falls off

the contact, and cuts off the power going into the spin motor.

Brake System

When the door spin is opened, the link brake and brake wire is loosened.

And then the brake band touches the drum coupling assembly and stops the spin dryer as it is pulled by the spring in

the brake fix plate assembly.

Brake Band Gap Control

The band brake works best when the gap between it and the drum coupling is about 2mm when the door spin is

closed. The spin dryer stops slowly if the gap is too large.

SPIN BELLOWS ASS'Y

The wrinkled rubber device below the spindryer is called

spin bellows assembly.

It has a waterseal and an oilless metal inside to prevent

leakage and so that spin dryer may work smoothly.

DOOR SPIN O

DOOR SWITCH

PANEL B

DOOR SWITCH

LEVER

8

TROUBLE SHOOTING

PROBLEM CHECK POINT

Is the Power properly

connected?

Is the Motor hot?

(In case there is

Thermal Protector)

Is the Wiring good?

(Refer to the Wiring

Diagram)

Is the contact of Wash

Timer good?

Is there a whirring

sound from the

Wash Motor when

turned on?

Is the Condenser

properly connected?

Motor does not start due to

opening the Condenser circuit.

Power has been cut off by the

Thermal Protector

Improper wiring.

Defective Wash Timer.

Defective Wash Motor

.

CAUSE SOLUTION

Reconnect the Power

Cord.

Reconnect the

Condenser.

Power restored when

Motor cools

Reconnect the wiring.

Replace Wash Timer.

Replace Wash Motor.

NO

NO

NO

NO

NO

YES

Are the Pulsator and

Motor Pulley securely

assembled?

Defect of mechanical

assembly. Tighten the screws fixed

on the Pulley.

YES

NO

Are there impurities

between the Pulsator

and Tub.

Revolution obstructed by

impurities. Remove impurities after

disassembling pulsator.

NO

YES

Does the pulsator shaft

rotate propely when the

pulsator has been disas-

sembled?

Worn out the Serration

within the pulsator. Replace pulsator.

YES

Does the V-Belt slip? Worn out V-Belt. Replace V-Belt

NO

YES

YES

NO

Is the wash load

appropriate? Reload with proper wash

load.

NO

YES

YES

YES

YES

Pull out the power plug prior repair and make sure that the Washing machine has been properly grounded.

NOTES

Concerning Wash

PULSATOR

DOSE NOT

ROTATE.

PULSATOR

DOES NOT

ROTATE

SMOOTHLY.

Defective Case Shaft As. Replace Case Shaft As..

NO

4. TROUBLE SHOOTING GUIDE

9

TROUBLE SHOOTING

PROBLEM CHECK POINT

Is the wiring of

Condenser properly

connected?

Improper wiring.

CAUSE SOLUTION

Reconnect.

Defective Wash timer. Replace Wash Timer.

NO

NO

YES

Is the wiring of wash

timer properly

connected?

Improper wiring. Reconnect the Wash

Timer

NO

YES

PULSATOR

ROTATE ONLY

IN ONE

DIRECTION.

PROBLEM CHECK POINT CAUSE SOLUTION

Is the Condenser

properly

connected?

Motor does not start

due to opening the

Condenser circuit.

Reconnect.

NO

Is the Motor hot?

(In case there is

Thermal Protector)

Power has been cut off by

the Thermal Protector Power restored when

Motor cools

YES

NO

Is the Wiring good? (Refer

to the Wiring Diagram)

Improper wiring. Reconnect the wiring.

NO

YES

Is there a whirring

sound form the Spin

Motor when turned ON?

NO

YES

THE SPIN

DRYER DOES

NOT ROTATE.

Are there strange noise

from Tub when the

Pulsator rotates?

Impurtities between

Pulsator and Tub. Remove impurities after

disassembling Pulsator.

Pulsator improperly

assembled. Tighten the Pulsator

fixing screw.

Something is in contact

with the Pulsator Pulley or

Motor Pulley or other

rotationg parts.

Adjust the parts so that

there are no impurities in

contact with rotating

parts.

YES

THERE IS

EXCESSIVE

NOISE

DURING

WASHING.

NO

Concerning Spin

YES

Is the contact of Spin

Timer good? Defective Spin Timer Replace the Spin Timer.

NO

Defective Spin Motor Replace the Spin Motor.