DAHON - 2010 Istruzioni operative

SERVICE INSTRUCTIONS

Contents

Dealer Pre-Delivery Checklist......................................... 3

Dahon F.I.T. Stem ............................................................ 7

Axis Stem ........................................................................ 8

VRO Stem ...................................................................... 12

Andros Stem ................................................................. 13

Handlepost Hinge ......................................................... 15

Headset .......................................................................... 17

Frame Latch .................................................................. 18

LockJaw Hinge Adjustment ......................................... 22

Kore I-Beam Saddle ...................................................... 27

Neos Derailleur ............................................................. 28

Dealer Pre-delivery Checklist

This pre-delivery checklist needs to be lled out to activate the warranty.

This pre-delivery checklist is to be carried out by a qualied bicycle mechanic. If at any point the mechanic is unclear as to the requirements or

process needed to carry out any checklist item, he/she should seek assistance as required.

Customer Information

Name: _________________________

Email: _________________________

Address: _________________________

_________________________

Dealer Information (stamp)

Name: _________________________

Email: _________________________

Address: _________________________

_________________________

Bike Information

Model: ___________________________

Year: ___________________________

Serial #: ___________________________

Mechanic Information

Signature: ___________________________

Name: ___________________________

Date of check: ___________________________

Dealer Pre-delivery Checklist

Part Item to Check Passed Remarks

Frame

The frame is free from damage or defect.

All frame joints are free from physical defect or damage.

The main hinge(s) opens and closes freely.

The main hinge(s) is free from all play when locked.

The main hinge safety latch functions correctly.

Any magnetix fold holding latches are securely tightened on both front and rear.

Brake Levers Moves and returns freely with the brake cable seated correctly within the lever.

Brake Cables

Calipers can move freely, are free from damage, and the cable locking nut is secure.

Any excess cable should be tied or cut to a sensible length and capped.

Brake Blocks Are correctly positioned to make contact with the rim. Retaining nuts are secure.

Brake Calipers Front and rear calipers are correctly centered, movement is smooth and effective in

gripping the wheel rim.

Drivetrain Pedal, cranks, chain rings, bottom bracket and derailleur(s) are securely fastened and

correctly aligned.

Part Item to Check Passed Remarks

Chain The chain is correctly tensioned between the front and rear sprockets, free from physical

defects and rust.

Chain and gear

selector assembly

Moves freely and correctly through the gear selections, and are correctly aligned in all

gears.

Derailleur(s)/hub

actuator

Cable locking nut is secure.

Any excess cable should be tied or cut to a sensible length and capped.

Gear selection Mechanism is securely xed to the handlebars.

Chain guard Is free from physical defect or damage, is correctly positioned. Retaining nuts are secure.

Handlebar and

handlepost

Are free from physical defect or damage.

Handlepost, stem,

handlebar

All bolts are secure and correctly tightened.

Headset Is correctly tightened and adjusted.

Handlepost hinge

Opens and closes freely.

Is free from all play when locked.

Safety lock operates correctly.

Saddle and

seatpost

All seat bolts, saddle bolts, and seat quick releases are correctly tightened and adjusted.

Saddle Saddle alignment is correct (forward and level)

Seatpost

Slides freely and smoothly in the frame for folding.

(For bikes tted with PostPumps or suspension seatposts) Functioning and operating

correctly.

Part Item to Check Passed Remarks

Tires

Are free from physical damage or defect, are correctly seated in the right direction.

Have the correct air pressure, dust caps are present on the valves.

Wheels

Wheel rims, bearings and spokes are free of physical damage or defect.

Wheel nuts and spoke nipples are tight.

Front and rear wheel are free from wobble or buckle, do not foul the brake blocks,

mudguards, or anything else.

Wheel quick release Are correctly installed and adjusted.

Wheel bearings Are correctly adjusted.

Reectors Are both present and securely fastened to the front and rear wheels, at the front of

the bike and at the rear of the bike.

Bell Is present and securely fastened to the handlebar

Accessories Mudguards, racks, kickstands, and supports are rmly attached to the bodywork,

all supports are in place and tight.

Lights Lights and wiring are rmly attached and functioning correctly. If a dynamo hub is

tted, check that rotation direction is correct.

Owner Manual The correct owner manual is supplied with the bicycle.

Folding and

unfolding

Support bracket functions correctly.

Magnetix is correctly aligned.

Bike folds completely.

Bike stands stably when folded.

Bike unfolds completely.

The F.I.T. system makes it easy

for a rider to adjust the height of

the handlebars. An integrated

groove in the stem keeps the

handlebars in the correct position

perpendicular to the frame of the

bike. Distance marks on the stem

itself let the rider know to exactly

what height he has adjusted his

handlebars.

WARNING: If you are in

any way unsure of how to

make these adjustments, take

your bike to a qualied bicycle

technician for professional

adjustment.

5mm5mm

Step 1 - Loosen the bolt with a 5

mm Allen key.

WARNING: Do not loosen

the top cap.

Step 2 - Adjust the stem to the

desired height.

WARNING: Do not raise

the stem over the stem’s

top cap.

5mm5mm

Step 3 - Tighten the bolt with a

5 mm Allen key. Tighten it with a

torque of 10 Nm.

Dahon F.I.T. Stem

Step 1 - Loosen the height

adjustment bolt at the back of the

stem with a 5 mm Allen key.

WARNING: Do not loosen the

top cap.

The newly developed Axis stem

makes it easy for a rider to

adjust the height and angle of

the handlebars. An integrated

groove in the stem keeps the

handlebars in the correct position

perpendicular to the frame of the

bike while an adjustment joint

in the middle of the stem allows

for angle adjustments. Distance

marks on the stem itself let

the rider know to exactly what

height the handlebars have been

adjusted.

Additionally, a second groove

in the stem makes it possible to

take off the stem and handlebar,

reposition it 90 degrees and put

it back onto the handlepost. In

this way, the stem and handlebar

can be securely attached to the

bike when it is folded and stored

instead of dangling loosely from

the bike.

WARNING: If you are in

any way unsure of how to

make these adjustments, take

your bike to a qualied bicycle

technician for professional

adjustment.

Handlebar Height

Adjustment

Tools Needed:

• 5 mm Allen Key

Step 2 - Adjust the stem to the

desired height.

WARNING: Do not raise the

stem over the stem’s top cap.

Step 3 - Retighten the height

adjustment bolt with a 5 mm Allen

key. Tighten it to a torque of 10 Nm.

Axis Stem

Step 1 - Loosen the angle

adjustment bolt in the middle of the

stem with a 5 mm Allen key.

4mm

Step 4 - Loosen (but do not

remove) the plate bolts with a 4

mm Allen key until the handlebar

can be rotated.

Adjust Handlebar Angle

Tools Needed:

• 4 mm Allen Key

• 5 mm Allen Key

Step 2 - Adjust the stem to the

desired angle.

Step 5 – Adjust the handlebar to

desired position. The angle should

allow your ngers to easily reach

the brake levers.

Step 3 - Retighten the angle

adjustment bolt to a torque of 10

Nm.

4mm

Step 6 – Tighten the plate bolts

with a 4 mm Allen key. Tighten to

a torque of 8 Nm.

Step 1 - Loosen the height

adjustment bolt at the back of the

stem with a 5 mm Allen key.

Step 4 - Loosen the angle

adjustment bolt in the middle of the

stem with a 5 mm Allen key.

Position Stem for Folding

Tools Needed:

• 5 mm Allen Key

Step 2 – Lift the stem off the

handlepost, turn it counter-

clockwise by 90°, and put it back

onto the handlepost.

Step 5 – Adjust the handlebar

downwards.

Handlebar and front wheel should

now be parallel to each other.

Step 6 – Retighten the angle

adjustment bolt so that the stem is

secure.

Step 3 - Retighten the height

adjustment bolt at the back of the

stem with a 5 mm Allen key so that

the stem is secure.

Stem and handlebar remain

securely attached to the bike when

folded.

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