Dalton MOBILITY 800 Manuale utente

OPERATING AND PARTS MANUAL

WIDE SPREAD SPREADERS

2021

DaltonAg.com 800.342.7498

602 E. Van Buren Lenox, Iowa 50851

TABLE OF CONTENTS

TO YOU THE OWNER.............................................................................................................................. 1

LIMITED WARRANTY STATEMENT........................................................................................................... 2

NEW MACHINE CHECKOUT..................................................................................................................... 3

OPERATION AND SAFETY......................................................................................................................... 4

LUBRICATION SCHEDULE......................................................................................................................... 5

LUBRICATION DETAIL ............................................................................................................................. 6

BOLT TORQUE CHART.............................................................................................................................. 7

MACHINE ADJUSTMENT.......................................................................................................................... 8

SPECIFICATIONS....................................................................................................................................... 9

SPREAD ADJUSTMENT AND APPLICATION RATES.................................................................................... 10

SPREAD PATTERN DETAILS....................................................................................................................... 11

60’ SPREAD SETUP................................................................................................................................... 12

90’ SPREAD SETUP.................................................................................................................................... 13

DISTRIBUTOR BLADE TUNING.................................................................................................................. 14

60’ SPREAD PATTERN DECAL.................................................................................................................... 15

90’ SPREAD PATTERN DECAL.................................................................................................................... 16

60’ OR 90’ SPREAD PATTERN DECAL, VARIABLE RATE.............................................................................. 17

FRAME AND DRIVELINE............................................................................................................................ 18

540 PTO.................................................................................................................................................... 19

1000 PTO.................................................................................................................................................. 20

8 TON AXLE/HUB PARTS........................................................................................................................... 21

10 TON AXLE/HUB PARTS......................................................................................................................... 22

GROUND DRIVE ASSEMBLY....................................................................................................................... 23

FRONT TANK ASSEMBLY............................................................................................................................ 24

GATE JACK ASSEMBLY............................................................................................................................... 25

REAR AREA ASSEMBLY.............................................................................................................................. 26

IDLER MOUNT, CHAIN BELT...................................................................................................................... 28

DISTRIBUTOR GEAR BOX.......................................................................................................................... 29

HYDRAULIC SPINNER GEAR BOX.............................................................................................................. 30

TRACTOR HYDRAULIC DRIVEN SPINNERS................................................................................................ 31

HYDRAULIC SPINNER DRIVE LAYOUT....................................................................................................... 32

DIGITAL READOUT.................................................................................................................................... 33

VARIABLE RATE CONTROL, ELECTRICAL PLAN.......................................................................................... 34

VARIABLE RATE CONTROL, HYDRAULIC PLAN.......................................................................................... 35

SPREADER CONSTANT VALUE................................................................................................................... 36

CALIBRATION NUMBERS FOR VARIABLE RATE SPREADERS 360 ENCODER............................................... 37

SCALE DETAIL............................................................................................................................................ 38

GATE MARKER DECAL............................................................................................................................... 39

DECAL LAYOUT.......................................................................................................................................... 40

PARTS ORDERING PROCEDURE................................................................................................................ 42

TO YOU, THE OWNER

Your Dalton Ag Equipment is the most modern, up-to-date, versale, machine available for ferlizer

applicaon. The machine is the result of many years of experience, research, development and tesng of

equipment for ferlizer applicaon. It is soundly engineered and carefully built to rigid speciﬁcaons. It is of

rugged and simple construcon, with a minimum of moving parts.

However, to obtain maximum performance from your Dalton Ag Equipment, it is necessary to follow the

instrucons and safety suggesons in this manual. Each secon has been carefully prepared for the purpose

of providing needed and valuable informaon to the owner and operator. Each operator of this unit should be

familiar with the contents of this manual. Keep it in a safe and convenient locaon. THERE ARE MANY SAFETY

SUGGESTIONS (CAUTION AREAS) PRINTED THROUGHOUT THIS MANUAL. CAREFULLY READ THEM ALL BEFORE

OPERATING THIS UNIT.

DESIGN IMPROVEMENTS

Dalton Ag Products follows a policy of connuous products improvement. We therefore reserve the right to

make design improvements, and changes in speciﬁcaons and prices, without incurring obligaons to make

revisions or addions to equipment previously sold.

WARRANTY

ONE OF

FOUR WAYS

• Register on-line at:

www.daltonag.com

• Fax your completed warranty registraon form to:

641-569-7033

• Email your completed warranty registraon form to:

oﬃ[email protected]

• Mail your completed warranty registraon form to:

Dalton Ag, Inc.

P.O. Box 70

Lenox, IA 50851

DaltonAg.com 602 E. Van Buren Lenox, Iowa 50851 PHONE: 800.342.7498

FAX: 641.569.7033

DALTON AG PRODUCTS warrants to the original purchaser only that all products manufactured under the Dalton Ag and Mobility

Brands will be free from defects in material and workmanship under normal use and service.

DALTON AG’s obligation under this warranty is limited to repairing or replacing, as it may elect, free of charge and without charge

for installation, at the place of business of a dealer or distributor authorized to handle the equipment covered by this warranty or at

a DALTON AG facility, any parts that prove, in DALTON AG's judgment, to be defective in material or workmanship within two (2)

years after delivery to the original purchaser. DALTON AG shall not be liable for personal injuries or any special or consequential

damages of any kind, either direct or indirect. This warranty is subject to acts of God, fire and existing conditions of supply and

demand, production, ability or inability to deliver, or for any other valid reason beyond the reasonable control of DALTON AG. No

distributor, dealer, agent or DALTON AG employee (other than DALTON's President in writing) is authorized to extend or make any

other or further express or implied warranty or incur any additional obligation on DALTON AG’s behalf in connection with the sale of

this product.

Customer Responsibility

Product Registration - It is a condition of this warranty that the original purchaser fill out the warranty card furnished by DALTON AG

and return it to DALTON AG to be recorded in DALTON AG’s owner file. Registration may also be done on line at

www.DaltonAg.com/warrantyregistration. If the original purchaser's card or electronic registration is not on file at DALTON AG’s

office, the warranty period will extend only from date equipment was picked up or shipped from the DALTON AG plant.

Maintenance - It is the customer’s responsibility to maintain their equipment in accordance with the instructions provided in the

Operator’s Manual. DALTON AG recommends that you keep records and receipts as the customer may be required to verify the

maintenance instructions have been followed.

Operation – It is the customer’s responsibility to operate the equipment only for the purpose for which it was designed and in

accordance with all safety and operational recommendations contained in the Operator's Manual. If a defect in materials or

workmanship occurs, it is the customer’s responsibility to cease operating the equipment until authorized repairs are made.

Damage incurred from continued operation after a defect is discovered may not be covered by this warranty.

What this Warranty Covers

This warranty covers failures caused by defects in materials or workmanship only.

This Warranty does not cover failures caused by:

-Improper operation

-Natural calamities

-Unauthorized modifications

-Unauthorized repairs

-Use of Non DALTON AG parts

-Neglected maintenance

-Usage contrary to the

intended purpose of the

product

This Warranty does not cover replacement of Wear or Maintenance Items including, but not limited to:

-Lubricants

-Filters

-Hoses

-Tires

-Disks

-Chains

-Idlers

-Blades

-Belts

-Bearings

This Warranty does not cover:

Pickup and delivery of the equipment

Service Calls or Travel Time to and from sites

Rental of replacement equipment during repair period

Products that have been declared a total loss and subsequently salvaged

Overtime labor charges

Parts Warranty

DALTON AG warrants its replacement parts against defects in materials or workmanship for a period of 90 days or the remainder of

the product warranty, whichever is longer under the terms set out above. Remedy for defective replacement parts for units that are

beyond the original product warranty, will be limited to replacement of the failed part.

LIMITED WARRANTY STATEMENT

NEW MACHINE CHECKOUT

Before aempng to use or operate the spreader it is important to be thoroughly familiarized with the contents of

this manual. Then the machine should be checked using the following check list:

1. Ground drive re inﬂated to 22 PSI. Tires inﬂated to manufacturing speciﬁcaons.

2. All bearings lubricated and ghtly mounted with collars securely locked.

(See lubricaon schedule page 5.)

3. Conveyor chains, drive chain & ground drive chain adjusted to correct tension. Conveyor chain should

be ﬂush or just below the boom of the trough in the area approximately 2’ behind the front roller.

4. Sprockets ghtened & in proper alignment.

5. Inspect enre machine for loose bolts, especially in the spinner assembly and drive line area.

6. Distributor fan blades set properly. (See spread adjustment and applicaon rates)

7. Place 1/2” material on top of chain, lower gate to material, set pointer at 1”.

8. Tighten wheel bolts daily – 95 foot pounds single axle spreaders.

9. Check drive line for ease of operaon by turning shaby hand. If the foregoing inspecon reveals

that addional lubricaon or adjustment is required, refer to the proper secon of this manual for

detailed instrucons.

10. Ground drive wheel and universal joint shear pins in place and ght.

11. Check both spinner gear boxes for oil; ﬁll to level of pipe plug with SAE No. 90 non-detergent oil.

OPERATION

SPREADER SAFETY

Before starng in moon please read the following words of cauon.

A. It is recommended that inial spreading be done in as low a range as possible to permit easy break-in.

B. Always shut oﬀor disconnect power to spreader before aempng to repair or adjust the spreader.

C. Do not transport machine with ground drive wheel engaged.

D. NEVER back-up spreader with ground drive wheel engaged.

E. Make sure that the towing vehicle brakes are operang properly and are capable of stopping the towing vehicle.

F. If a pick-up is used as the towing vehicle, it is wise to add ballast for addional safety and tracon. We

recommend that all towing vehicles be ballast loaded to their recommended G.V.W.

G. Hitches should be of heavy construcon and should be welded or bolted directly to the towing vehicle frame.

Hitches should be checked rounely for loose bolts, cracked welds, etc.

H. Never tow a spreader with a drawbar pin less than 1” in diameter. Pins should also have a locking device.

I. Do not tow spreader at speeds in excess of 20 mph loaded or 40 mph empty.

J. Remember, that the stopping and braking distances vary with load and vehicle speed. It is well to familiarize

yourself with the characteriscs of your machine under diﬀerent load and speed condions.

K. Be sure to aach safety break-away chain and the safety chain to towing vehicle to assure control of spreader in

the case of pin or hitch failure.

L. The unit is designed for hitching to vehicles with drawbar heights between 12 and 18 inches above the ground

level. It will operate with all standard tractor hitches and PTO’s. WARNING: Hydraulically mounted drawbars

must be securely and mechanically locked because a fully loaded spreader applies a load in the order of 2000 lbs.

to the hitch.

M. WARNING: Remember this unit is designed for agricultural use only and is primarily an oﬀ-the-road vehicle and

should be towed at tractor speeds ONLY, not to exceed 20 mph loaded or 40 mph empty. Inspect hubs rounely

to see if they are heang, which indicates either a need for lubricaon or improper adjustment of brakes or

bearings, also check stud nuts for ghtness.

N. WARNING: The maximum capacity of this unit is 8 tons (800) or 270 cubic feet and 10 tons (1000) or 333 cubic

feet, based on a material density of 60 pounds per cubic foot. DO NOT EXCEED THIS LIMIT!

OPERATING INSTRUCTIONS

Please read the following completely before spreading.

1) Aach spreader to towing vehicle, make sure hitch and hitch pin are sound.

2) Aach PTO shato proper rpm PTO.

3) Spinner discs, adjustable chute and conveyor ﬂoor should be clean for accurate metering.

4) Set metering gate to desired spread rate according to decal on the back end sheet of tank. Always keep the

machine in the lowest possible range.

5) Before starng to spread, rotate the ground drive wheel several revoluons by hand to make sure the conveyor

chain is operang freely. If chain is frozen or moves with too much resistance, correct problem before using

spreader.

6) If the ground drive wheel operates properly, check with chain and sprocket arrangement for desired range

seng and chain tension.

7) When spreading is complete, disengage ground drive assembly from the re and install transport lockup.

(4) BEARINGS

(2) U-JOINTS

(1) BEARING

(4) U-JOINTS

(2) TELESCOPING TUBES

CONVEYOR DRIVE ALL MODELS (6) BEARINGS

(2) SHAFT HOUSINGS

(2) U-JOINTS

TELESCOPING TUBE

(2) SQUIRTS OF SAE 90 OIL INTO JACK

CRANK

OIL CAP

CHAINS OIL LUBRICATE PIN JOINTS WITH SAE 80-90

PTO SHAFT GREASE (2) U-JOINTS AND SLIP TUBE

SPINNER GEARBOX GREASE

UNIVERSAL GREASE ON EACH FITTING

UNDER SPINNER HUB

DRIVE SHAFT SPLINES

SPINNER GEAR BOX

WHEEL BEARINGS

GEAR BOXES

REPLACE WORN OR FAILED PARTS

TIGHTEN LOOSE BOLTS

TOUCH-UP PAINT

DAILY LUBRICATION SCHEDULE

WEEKLY LUBRICATION SCHEDULE

MONTHLY LUBRICATION SCHEDULE

ANNUAL LUBRICATION SCHEDULE

DRIVELINE

GROUND DRIVE

ALL MODELS

GROUND DRIVE

ADJUST TENSION OF CONVEYOUR AND DRIVE

CHAINS (SEE MACHINE CHECKOUT)

CHECK GROUND DRIVE TIRE INFLATION (22

PSI)

CORRECT BELT TENSION

WEEKLY

SEMI-ANNUALLY

WASH SPREADER

DRAIN, FLUSH, AND REFILL WITH SAE 90 OIL

Pay particular attention to the daily cleaning and greasing of the telescoping tube assembly.

ALL MODELS

COAT WITH GREASE OR ANTI-SEIZE COMPOUND

CHECK TO SEE THAT OIL LEVEL IS UP TO OIL LEVEL PLUG.

USE SAE 90 OIL

REPACK

LUBRICATION SCHEDULE

MAINTENANCE SCHEDULE

LUBRICATION DETAIL

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IMPORTANT : Over ghtening hardware can be as damaging as under ghtening.

Tightening beyond recommended torque will reduce the fastener’s shock load capacity.

WARNING: Never work around any raised implement while in the

raised posion without using safety lockups.

MACHINE ADJUSTMENT

WHEEL BEARING ADJUSTMENT

Aer repacking or when inspecng wheel bearings, the following adjustment procedure should be followed. Place ﬂat

washer and spindle nut on spindle. Turn hub as you ghten nut. When a pronounced drag is felt in the bearings, back

oﬀnut one complete slot. If necessary connue to back oﬀthe nut unl the next slot aligns with the coer pin hole and

install coer pin and dust cap.

CONVEYOR CHAIN ADJUSTMENT

Loosen chain take-up locking nuts on outside of front end of trough. Adjust take-up bolts evenly unl chain clears main

frame members and axle tube by ¾” ½”. Inspect shabearing mounng bolts and shalocking collars for ghtness of set

screws (6 places). Reset take-up locking nuts.

STORAGE

Before storing the spreader for more than a few days, the machine should be emped completely and thoroughly

washed both inside and out. This precauon will minimize the severity of ferlizer acid corrosion, extend the useful life

of the machine, and prevent damage to drive line and conveyor chain from ferlizer compacon and caking. We further

recommend that the machine be thoroughly greased aer washing.

Before operang the machine aer extended periods of storage, re-lubricate the enre spreader in accordance with the

lubricaon secon of this manual. Also check the enre spreader, following the New Machine Checkout Procedure to be

found in a foregoing secon of the manual.

Remember that oil and grease are your least expensive corrosion inhibitors.

ADDITIONAL INSTRUCTIONS:

CAUTION

Do not operate your spreader with less than one and a half (1 1/2) inch of metering gate opening as material will com-

pact against metering gate and cause failure of the conveyor chain.

CAUTION

Do not disconnect implement from tractor with material remaining in box.

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