Datamax A Class Mark II Manuale utente

92-2534-01 Rev. A

Cutter Option

Installation Instructions

Overview

This document describes the contents and installation of the A-Class Mark II Cutter option. After verifying

the kit’s contents and the tools needed, follow the steps to install and use the option. A maintenance

procedure and a parts list are also included, so keep this documentation for future reference.

CAUTION

Only qualified service technicians should install this option. For safety and to avoid

equipment damage, always turn ‘Off’ power and unplug the power cord before starting

this installation and when performing service.

Contents of the Cutter Kit

This kit contains the following items:

1Mounting Bracket

2Cutter CCA

3Lock Washer (2)

4Jack Screw (2)

5Control Cable

6Interface Cable

7Screw (2), Flat Head M4 X 6

8Cutter Assembly

9Flat Washer (5)

10 Screw (4), M4 X 20

11 Screw, M4 X 10

12 Warning Label

WARNING

Tools Required

To install this option, you will need a 3mm hex wrench, a 3/16-inch open-end wrench, a standard

screwdriver and a Philips screwdriver.

CAUTION

Wear a wrist strap and follow standard ESD prevention measures during this procedure.

Step 1: Preparing the Printer

A) Turn ‘Off’ the Power Switch, unplug the

power cord from the AC Receptacle,

disconnect all interface cables and, if

necessary for total access, remove the

printer from the applicator system.

B) Raise the Access Cover and the Head

Lift Lever. Remove any media from the

printer then lower the Head Lift Lever.

Power Switch

Access Cover

Receptacle

Head Lift Lever

C) If the Warning Label covers the Cable

Receiver in the Access Cover, remove

the Warning Label. (For the Cable

Receiver’s location, see the illustration in

Step 2, part C.)

Warning

Label

Access

Cover

D)Remove the following items from the Card

Cage:

Remove the two Card Cage Cover

Screws then remove the Card Cage

Cover;

Remove the two Main Logic CCA

Screws then remove the Main Logic

CCA; and,

Remove the two Applicator Interface

CCA Screws then remove the Applicator

Interface CCA.

Main Logic

CCA

Card Cage

Cover Screws

(2 places)

Main Logic

CCA Screws

(2 places)

Applicator

Interface CCA

Screws

(2 places)

Card Cage

Cover

Applicator

Interface CCA

Card Cage

E) Remove the two Service Panel Screws

then remove the Service Panel, and

remove the seven Rear Cover Screws

then remove the Rear Cover.

Rear

Cover

Service

Panel Rear Cover

Screws

(7 places)

Service Panel

Screws

(2 places)

Step 2: Installing the Option

The following illustrations have the Rear Bracket removed for clarity. It is not nessacry to remove the Rear Bracket from your printer.

A) Starting from the back of the printer, insert

the Interface Cable (Item 6) through the

Centerplate Aperture.

B) Connect the Control Cable (Item 5) to

J17 on the Backplane CCA.

Centerplate

Aperture

Interface

Cable J17

Backplane

CCA

Control

Cable

C) Snap the Interface Cable Connector

securely into the Cable Receiver in the

Access Cover.

Cable

Receiver

Access

Cover

Centerplate

Aperture

Interface

Cable Connector

D) Route the Interface Cable across the top

and then down the side of the Drive

Motor, as shown.

E) Route the Control Cable down the Cable

Bundle and secure it using the twist ties.

Interface

Cable

Control

Cable

Drive

Motor

Cable

Bundle

F) Place the Cutter CCA (Item 2) into the

Mounting Bracket (Item 1) then install

the Lock Washers (Item 3) and Jack

Screws (Item 4), as shown. Securely

tighten the Jack Screws.

Cutter CCA

Mounting

Bracket

Jack

Screws

Lock

Washers

G) Secure the assembled Mounting

Bracket to the Rear Bracket using the

Mounting Screws (Item 7).

Rear Bracket

Mounting

Screws

Mounting

Bracket

(assembled)

H) Connect and secure the Interface Cable

to J2 on the Cutter CCA, and connect the

Control Cable to J1.

Interface

Cable

Cutter

CCA

Control

Cable

Rear Bracket

I) Replace the Card Cage items:

Replace the Main Logic CCA then secure

it using the two Main Logic CCA Screws;

Replace the Applicator Interface CCA

then secure it using the two Applicator

Interface CCA Screws; and,

Replace the Card Cage Cover then

secure it using the two Card Cage Cover

Screws.

Card

Cage

Applicator

Interface

CCA

Main Logic

CCA Screws

(2 places)

Applicator Interface

CCA Screws

(2 places)

Card

Cage Cover

Card Cage

Cover Screws

(2 places)

Main Logic

CCA

J) Align the Tabs on the Rear Cover to the

Slots in the Centerplate then slide on the

Rear Cover. Secure the Rear Cover

using the seven Rear Cover Screws (3

hex and 4 Philips screws).

K) Replace the Service Panel and secure it

using the two Service Panel Screws.

Centerplate

Slots

Tabs

Service

Panel

Rear

Cover

Service

Panel Screws

(2 places)

Rear

Cover Screws

(7 places)

L) Align the Cutter Assembly (Item 8) to the

holes in the Centerplate and install the

four Washers (Item 9) and Long

Mounting Screws (Item 10). Also install

the Washer (Item 9) and Short Mounting

Screw (Item 11). However, do not tighten

these screws – leave them loose enough

to allow the Cutter Assembly to be

positioned.

Cutter

Assembly

Short

Mounting

Screw

Long

Mounting Screw

(4 places)

Washer

(4 places)

Washer

Centerplate

M) Tighten the Vertical Mounting Screw.

Position the Cutter Assembly so that

media will pass through the middle of the

Cutter Throat then tighten the top two

Long Mounting Screws. Next, loosen

the Vertical Mounting Screw one-half

turn then press down on the Lower

Mounting Block and tighten the bottom

two Long Mounting Screws. Retighten

the Vertical Mounting Screw. Then,

tighten the Short Mounting Screw and

the Thumbscrew.

Short

Mounting

Screw

Cutter

Assembly

Cutter

Throat

Long

Mounting Screw

(4 places)

Lower

Mounting Block

Vertical

Mounting

Screw

Thumbscrew

N) Connect the Cutter Cable to the Cutter

Port, and then affix the Warning Label

(Item 12) to the Cutter Assembly, as

shown.

O) If removed from the applicator system,

reinstall the printer. Reconnect all

interface cabling.

Cutter Port

Cutter

Cable

Warning

Label

Cutter

Assembly

Step 3: Using the Option

During operation, cut labels will be dispensed after printing. Be sure to use media that is rated for use with

the Cutter (see “Cutting Requirements,” near the end of this document). Begin using the option as follows:

A) Load Media (see the Operator’s Manual for

loading details). Then, route the Media out the

Cutter Opening.

B) Plug the power cord into the AC Receptacle and

turn ‘On’ the Power Switch.

Cutter

Throat Media

C) Ensure that READY is displayed on the front panel then press the FEED Key, and proceed according

to your observations:

yIf a cut label is dispensed, this completes the installation; or,

yIf the label feeds forward without being cut, proceed to Step 4: “Configuring the Printer.”

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