Datsun 1973 510 Istruzioni per il montaggio

Otl

510

1200 1973

610

1973

710

1974

810

1977

8210

1974

2005

1977

f10

197778

510

1978

speCltlC

ourselt

tlAalote

spARK

PLUli

ENGINE

rAR8

CHILTON

Repair

and

Tune

Guide

Datsun

1973

Prepared

the

Automotive

Editorial

Department

Chilton

Book

Company

president

and

chief

executIve

officer

WILLIAM

BARBOUR

Chilton

Way

executIve

vice

president

RICHARD

GROVES

vice

president

Radnor

19089

and

general

manager

JOHN

KUSHNERICK

managing

editor

KERRY

FREEMAN

senior

editor

RICHARD

215687

8200

RIVELE

editor

ROBERT

KING

CHILTON

BOOK

COMPANY

RADNOR

PENNSYLVANIA

CopHlp

1978

ChIlton

Book

Companv

All

Rlg

ltl

erud

Pubh

hed

Radnor

Chilton

Book

Compan

and

Imlllt

meoll

OntdTlO

Canad

Thoma

Son

Ltd

Manufactured

the

Untted

States

Amenca

4567890 765432109

ChIlton

Repau

Tune

GUIde

Dat

1973

ISB

80196694

pbk

LIbrary

Congress

Catalog

Card

90862

ChIlton

Book

Compan

tharok

NIS

Motor

Corporahon

USA

Gardena

Cahfomla

90247

for

tance

the

prepara

tIon

thIS book

Although

the

1Oformahon

thIS

gUIde

ba ed

10dustry

source

and

complete

Slble

the

hme

pubhca

tlon

the

blhty

eXISt

that

the manufacturer

made

later

changes

whIch

could

not

be 10cluded

here

While

stnvlOg

for

total

accuracy

ChIlton

Book

Company

cannot

assume

responSl

billt

for

errors

change50

omlSSlon

that

may

occur

the

comp

lahon

data

SAFETY

NOTICE

Proper

service

and

repair

procedures

are

VItal

the

safe

rellable

operatIOn

all

motor

vehIcles

well

the

personal

safety

those

performmg

repaIrs

TIus

book

outlmes

prreedures

for

servIcmg

and

rep31nng

vehIcles

usmg nfe

effechve

methods

The

procedures

contain many

NOTES

CAUTIONS

and

WARNINGS

should

followed

along

Wlth

standard

safety

procedures

eltm10ate

the

poSSlblltty

personal

Injury

Improper

serVIce

whICh

could

damage

the

vehicle

compromise

Its

safety

Important

note

that

repaIr

procedures

and

techmques

tools

and

parts

for

servlcmg

motor

vehIcles

well

the

skill

and

expenence

the

mdlVldual

performmg

the

work

vary

Wldely

IS not

poSSIble

antIcipate

all

theconceivable

ways

orconmhons

under

which

vehicles

may

5elVlced

proVIde

cauhons as to

all

the

poSSIble

hazards

that

may

result

Standard and

accepted

safety

precauhons

and

equlp

Rlent

shouldlbe

used

when

handltng

tOXIC

flammable

flUIds and

safety

goggles

other

protechon

should

used

dunng

cuthng

gnndlOg

chlsehng

prytng

any

other

ess

that

can

cause

matenal removal

projectiles

Some

procedures

reqlllre

the

use

tools

specIally

deSIgned

for

speCllic

purpose

BefOre

subshtutmg

another

tool

procedure

you

must

completely

sahslied

that

neither

your

personal

safety

nor

the

performance

the

vehIcle

WlII

endangered

Contents

General

Information

and

Maintenance

Chapter

How

Use

This

Book

Tools

and

EqUipment

History

Senal

Number

IdentificatIOn

Routme

Mamtenance

Cleaner 3

PosItive

Crankcase

Venblal10n

Valve

Evaporal1ve

EmissIOns

System

Belts 5

CondltIonmg

FlUid

Level

Checks

CapacIties

Tues

Fuel

Filter

LubncatIon

011

and

Fuel

RecommendatIOns

011 Changes

Pushmg

Towmg

and

Jump

Startmg

Jackmg

Chapter

Tune

and

Troubleshooting

Tune

Procedures

Spark

Plugs

Tune

SpeCificatIons

Spark

Plug

Heat

Range

Breaker

Pomts

and

Condenser

Dwell

Angle

Datsun

Electromc

IgmtIon

Tlmmg

Valve

Lash

Carburetor

Electromc

Fuel

InjectIon

BlO

TroubleshootIng

Chapter

Engine

and

Engine

Rebuilding

Engme

Electncal

Dlstnbutor

Fmng

Order

Alternator

Regulator

Starter

Battery

and

Starter

SpeCifications

Engme

Mechamcal

Design

Engme

Table

General

Engme

SpeCifications

Crankshaft

and

Connectmg

Rod

Speclfi

catIons

Piston

and

Rmg

SpeCifications

Valve

SpeCificatIons

Torque

SpeCificatIons

Engme

Removal

and

Installatlon

all

gmes

except

FIO

Engme

Removal

and

Installatlon

FI0

Cylmder

Head

Intake

Mamfold

Exhaust

Mamfold

Timmg

Cham

Cover

Tlmmg

Cham

and

Camshaft

Tlmmg

Cham

and

TenslOner 76

Camshaft

Pistons

and

Connectmg

Rods

Engme

Lubncatlon

011

Pan

Rear

Mam

011

Seal

all

Pump

Engme

Cooling

Radiator

Water

Pump

Thermostat

Engme

RebUlldmg

Chapter

Emission

Controls

and

Fuel

System

105

EmisSion

Controls

105

Crankcase

EmissIOn

Controls

105

Evaporative

EmissIOn

Control

System

108

Spark

TlmmgControl

System

Dual

Pomt

Dlstnbutor

108

Early

Fuel

Evaporation

System

111

Boost

Control

Decelerahon

Device

III

Automatic

Temperature

Controlled

Cleaner

112

Exhaust

Gas

Recuculatlon

113

Transmission

Controlled

Spark

System

115

InjectIon

Reactor

System

115

Electnc

Choke

117

Catalytic

Converter

118

Fuel

System

119

Fuel

Pump

all

except

810

119

Fuel

Pump

FlO

119

Carburetor

121

Electromc

Fuel

Injection

System

126

CONTENTS

128

Chapter

Chassis

Electrical

Understandmg

and

Troubleshootmg

Electncal

Systems

128

Heater

130

Heater

Assembly

130

Heater

Core

135

RadIo

135

Chapter

Clutch

and

Transmission

Manual

TransmIssIOn

145

Clutch

149

Clutch

SpecIficatIons

151

Clutch

Master

Cyhnder

153

Chapter

Drive

Train

Dnvehne

157

Dnveshaft

and

UnIversal

Jomts

157

Rear Axle

161

Chapter

Suspension

and

Steering

Front

SuspensIOn

165

Strut

165

Ball

Jomt

168

Hub

Assembly

169

Front

End

Ahgnment

171

Wheel

Ahgnment

SpecIficatIons

172

Rear

SuspensIOn

175

Chapter

Brakes

Brake

System

187

Adjustment

187

HydraulIc

System

187

Master

Cylmder

187

System

B1eedmg

190

Front

DISC

Brakes

191

DISC

Brake

Pads

191

Chapter

Body

Doors

201

Door

Panels

202

Appendix

Wmdshleld

WIper

Motor

and

Lmkage

139

Instrument

Cluster

140

Headhghts

144

Fuse

LocatIons

144

145

Clutch

Slave

Cylmder

153

B1eedmg

the

Clutch

Hydrauhc

System

155

AutomatIc

TransmIssIOn

155

Axle

Shaft

161

Axle

Dnveshafts

162

Sprmgs

179

Shock

Absorber

181

Steenng

182

Steenng

Wheel

182

Turn

SIgnal

SWItch

183

Steermg

Lock

183

Steermg

Gear

183

Cahpers

and

Brake

DISCS

193

Wheel

Beanng

Adjustment

195

Rear

Drum

Brakes

195

Brake

Shoes

195

Parkmg

Brake

198

Brake

SpecIficatIons

200

Hood

Trunk

and

TaIlgate

202

Fuel

Tank

202

157

165

187

201

211

Ite

General

Information

and

Maintenance

How

Use

This

Book

ChIlton

Repatr

and

Tune

GUIde

for

the

Datsun IS

Intended

teach

you

about

the

Inner

workings

your

automobile

and

save

you

money

itS

upkeep

The

first

two

chapters

Will

the

most

used

since

they

contain

mainte

nance

and

tune

information

and

pro

cedures

The

follOWing

seven

chapters

concern

themselves

With

the

more com

plex

systems

the

Datsun

Operating

systems

from

engine

through brakes

are

covered

the

extent

that

feel

the

average

yourselfer

should

get

volved

ChIlton

sDatsun

won

explain

rebUIlding

the

transmiSSIOn

for

the

Sim

ple

reason

that

the

expertIse

reqUIred

and

the

mvestment

special

tools

make

thiS

task

uneconomICal

Will

tell

you

how

change

your

own

brake

pads

and

shoes

replace

pOints

and

plugs

and

many

jobs

that

Will

save

you

money

give

you

personal

satisfaction

and

help

you

aVOId

problems

Before

loosemng

any

bolts

please

read

through

the

entire

section

and

the

speCific

procedure

ThiS

wIll

give

you

the

overall

view

what

Will

reqUIred

far

tools

supplies

and

you

There

nothing

frustrating

than

haVing

walk

the

bus

stop

Monday

mornmg

because

you

were

short

one

metric

bolt

during

your

Sunday

afternoon

repair

read

ahead

and

plan

ahead

The

sections

begm

With

brief

diSCUS

sIOn

the

system

and

what

Involves

Adjustments

and

mamtenance

are

then

discussed

followed

removal

and

mstallatlon

procedures

and

then

repair

overhaul

procedures

where

they

are

fea

Sible

When

repaIr

conSidered

out

your

league

tell

you

how

move

the

part

and

then

how

Install

the

new

rebUIlt

replacement

thiS

way

you

least

save

the

labor

costs

Backyard

repair

such

components

the

alterna

tor

are

just

not

practical

Two

baSIC

mechamc

rules

should

mentioned

here

One

whenever

the

left

Side

the

car

referred

meant

specify

the

dnver

Side

the

car

Con

versely

the

nght

slde

the

car

means

the

passenger

Side

the

car

Second

most

screws

and

bolts

are

removed

turning

counterclockwise

and

tightened

turning

clockWIse

Safety

always

the

most

Important

rule

Constantly

aware

GENERAL

INFORMATION

AND

MAINTENANCE

the

dangers

mvolved

working

automobIle

and

take

the

proper

precau

tions

Use

jackstands

when

workmg

under

raised

vehicle

Don

smoke

allow

exposed

flame

come near

the

battery

any

part

the

fuel

system

Always

use

the

proper

tool

and

use

cor

recdy

bruised

knuckles

and

skmned

fingers

aren

mechanic

standard

eqUIpment

Always

take

your

time

and

have

patience

once

you

have

some

expe

nence

and

gam

confidence

workmg

your

car

Will

become

enjoyable

hobby

Tools

And

Equipment

The

followmg

lIst

the

baSIC

reqUIre

ment

perform

most

the

procedures

deSCrIbed

thiS

gUIde

Your

Datsun IS

fastened

together

With

metrIc

screws

and

bolts

you

don

already

have

set

metric

wrenches

buy

them

Standard

wrenches

are

either

too

loose

too

tight

fit

metric

fasteners

MetriC

sockets

also

13116

spark

plug

socket

pOSSible

buy

various

length

socket

drIve

extensIOns

One

break

thiS

departJnent

that

the

met

rIC

sockets

available

the

wIll

all

fit

the

ratchet

handles

and

extensIOns

you

may

already

have and

dnve

Set

metnc

combmatlon

one

end

open

and

one

box

wrenches

Spark

plug

WIre

gauge

Flat

feeler

gauge

for

breaker

pomts

and

valve

lash

checkmg

Slot

and

phillips

heads

screw

drIvers

TImmg

lIght

preferably

bat

tery

hook

type

Dwell

tachometer

Torque

wrench

ThiS

assures

proper

tightening

Important

fasteners

and

aVOids

costly

thread

strlppmg

too

tight

leaks

too

loose

011

can

filler

spout

011

filter

strap

wrench

Makes

moval

tight

filter

much

Simpler

Never

use

mstall

filter

Pair of

channel lock

plIers

Always

handy

have

Two

sturdy

jackstands

cmder

blocks

brIcks

and

other

makeshift

sup

ports

are

Just

not

safe

History

The

first

Datsun

automobile

was

pro

duced

1913

The

orIgmal

name

the

company

Twas

denved

from

the

last

Initials

the three

founders

Datson

for

son

A T

was

used

later

and

nally

evolved

mto

Datsun

Smce

the

first

few

cars

were

Imported

1960

Datsun

has

moved

thIrd

place

Imported

sales

ThiS

gUIde

covers

all

Datsun

coupes

sedans

and

station

wagons

from

1973

1978

Separate

books

are

available

for

the

240

280Z

sports

cars

and

the

pickup

trucks

Years

and

models

covered

thiS

book

are

the

510

for

1973

the

1200

for

1973

the

B210

from

1974

1978

the

610

from

1973

1976

and

the

710

from

1974

1977

Also

covered

are

the

FlO

for

1977

and

1978

the

810

from

1977

1978

the

200SX

for 1977

and

1978

and

the

new

510

for

1978

Serial

Number

Identification

CHASSIS

The

chaSSIS

senal

number

stamped

mto

the

firewall

The

model

deSignation

such

B210

precedes

the

senal

num

ber

The

chaSSIS

number

also

located

dashboard

plate

which

VISIble

through

the

wmdshleld

VEHICLE

IDENTIFICATION

PLATE

The

vehICle

Identification

plate

tached

the

firewall

ThiS

plate

gIVes

the

vehicle

model

engIne

displacement

GENERAL

INFORMATION

AND

MAINTENANCE

VehICle

IdentificatIon

plate

SAE

horsepower

ratmg

wheel

base

engme

number

and

chassIs

num

ber

ENGINE

The

engme

number

stamped

the

nght

slde

top

edge

the

cylmder

block

The

engme

senal

number

preceded

the

engme

model

code

EngIne

senal

number

Routine Maintenance

AIR

CLEANER

All

Datsuns

covered

this

gUIde

are

eqUIpped

With

disposable

paper

car

tndge

cleaner

element

every

tune

sooner

the

car

operated

dusty

area

undo

the

wmgnut

remove

the

housmg

top

and

Withdraw

the

element

Check

the

element

Replace

the

filter

extremely

duty

Loose

dust

can

some

times

removed

stnkmg

the

filter

the old

filter

du1y

replace

GENERAL

INFORMATION

AND

MAINTENANCE

810

filter

810

aIr

filter

shoWing

wmg

nuts

agamst

hard

surface

several

tImes

The

filter

should

replaced

every

000

miles

Before

mstallmg

either

the

ongl

nal

replacement

filter

wipe

out

the

mSlde

the

aIr

cleaner

housmg

with

clean

rag

paper

towel

Install

the

paper

aIr

cleaner

filter

seat

the top

cover

the

bottom

housmg

and

tIghten

the

wmg

nut

POSITIVE

CRANKCASE

VENTILATION

VALVE

ThiS

valve

meters

crankcase

blow

gases

mto

the

mtake

mamfold

burned

With

the

normal

aIr

fuel

mixture

The

PCV

valve

should

replaced

every

000

miles

Make

sure

that

all

PCV

don

nectIons

are

tIght

Check

that

the

con

nectmg

hoses

are

clear

and

not

clogged

Replace

any

bnttle

broken

hoses

replace

the

valve

whICh

located

the

mtake

mamfold

dIrectly

below

the

carburetor

Squeeze

the

hose

clamp

With

phers

and

remove

the

hose

PCV

valve

arrow

On the

late

models

there

are

many

hoses

the

way

the

valve

hard

spot

Fresh

air

Blow

gas

Seal

rubber

level

gauge

Baffl

plate

cap

Flame

arrester

Throttle

chamber

7PC

valve

Steel

net

Baffle

plate

810

PCV

valve

locabon

others

SffiUlar

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