Dazon Raider mini 90S Manuale utente

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

FOREWORD

This service manual has been specially prepared to provide all the necessary

information for the proper maintenance and repair of the Raider Mini 90.

The Raider Mini 90 fits the needs of a wide variety of users. Those who will be

servicing this Raider Mini 90 should carefully review this manual before performing

any repair or service.

All information, illustrations, photographs and specifications contained in this manual

are based on the latest product information available at the time of publication. Due to

the improvements or other changes, there may be some discrepancies in this manual.

Therefore, if the newest information is requested in the future, please contact us.

We reserve the right to make production changes at any time, without notice and

without incurring any obligation to make same or similar changes for vehicles

previously built or sold.

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

CONTENTS

1. GENERAL INFORMATION ---------------------------------------------4

2. MAINTENANCE --------------------- -------------------------------------10

3. ENGINE ----------------------------------------------------------------------21

3.1 ENGINE COMBUSTION SYSTEM-----------------------------------21

3.2 CLUTCH --------------------------------------------------------------------25

3.3 TRANSMISSION /CRANKCASE -------------------------------------27

3.4 FUEL SYSTEM -----------------------------------------------------------29

3.5 ENGINE LUBRICATION & COOLING SYSTEM----------------33

3.6 STARTING FAILURE----------------------------------------------------34

4. ELECTRIC SYSTEM -----------------------------------------------------36

5. CHASSIS ---------------------------------------------------------------------52

Attachment: WIRING DIAGRAM

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

1. INFORMATION

SAFETY

zGasoline is extremely flammable and is explosive under certain conditions.

zDo not smoke or allow sparks of flames in your work area.

zNever run the engine in a closed area. The exhaust contains poisonous carbon

monoxide gas that may cause loss of consciousness and lead to death.

zThe battery electrolyte contains sulfuric acid. Protect your eyes, skin and clothing.

If you contact it, flush thoroughly with water and call a doctor if electrolyte gets

in your eyes

1.2 NOTE

All information, illustrations, directions and specifications included in this publication

are based on the latest product information available at the time of approval for

printing.

We reserve the right to make changes at any time without notice and without incurring

any obligation whatever.

No part of this publication may be reproduced without written permission.

1.3 SERIAL NUMBERS

zFrame Serial Number

The frame serial number is stamped under the seat on the frame cross member and

stuck behind the seat.

Frameserialnumber

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

zVehicle Identification Number (VIN)

The VIN is stamped on the nameplate that is stuck on the left front of the vehicle

frame.

VIN

zEngine Serial Number

The engine serial number is stamped on the lower front left side of the engine

crankcase.

Engineserialnumber

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

1.4 SPECIFICATIONS

DIMENSIONS SINGLE-SEAT/DOUBLE-SEAT

OverallLength 1550mm / 1550mm

OverallWidth 1000mm / 1100mm

Overall Height 1200mm / 1200mm

Wheelbase 1100mm / 1100mm

Ground Clearance 100mm / 100mm

VIN AccordwithGMVRA01-01

Statutory Plate & Safety Labels Accord with GB 7258-1997

ENGINE

Model DZIP47FMF

Type Air-cooled, single cylinder, 4-stroke

EngineCapacity 90cc

Displacement 85.8ml

Bore×Stroke 47mm×49.5mm

Standard Power 3.8/7500 Kw/rpm

Max.Power 4.0/8000Kw/rpm

Max. Torque 5.7/5500 N.m /rpm

Idle Speed 1500±100rpm

IdleSpeedCOPollutant ≤3.8%

IdleSpeedHCPollutant ≤800 ppm

Fuel Type SAE 90# or above (unleaded)

Min. Fuel Consumption 367g/kW.h

Lubricate Oil Type SAE 15W / 40SF

Lubrication Pressure&splash

Cooling Air-cooled

Ignition C.D.I.

Starting Electric

SparkPlug A7RTC

SparkPlugGap 0.6~0.7mm

Transmission OHCchaindrive

1st Forward Gear Transmission Ratio 3.182

2nd Forward Gear Transmission Ratio 1.238

Backward Gear Transmission Ratio 2.583

CompressionRatio 8.8：1

Primary Reduction Ratio 3.416

Clutch Wet,multi-plate,friction(automatic)

Air Cleaner Filter sponge element

Gear-Shifting Four gears, hand control

ValveGap 0.05±0.02mm

Engine Size (Length×Width×Height) 430mm×320mm×270mm

Engine Net Weight 20.5 kg

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

CAPACITIES

FuelTank 4.5L

EngineOil 0.7~0.9L

Acceleration ≤15s

Climbing ＞180

Top Speed 25km/h

TurningRadius 1.7m

NoiseLevel ≤80dB

Battery 12V8Ah

CHASSIS

BrakeSystem Reardisk,footcontrol

FrontSuspension SingleA-arm30Travel

RearSuspension Swingarm 30Travel

FrontTire 145/70–6

Rear Tire 16X8–7

TIRE PRESSURE

Front 28Kpa

Rear 50Kpa

WEIGHT

Net Weight 125kg / 130kg

***THE SPECIFICATIONS ARE SUBJUET TO CHANGE WITHOUT NOTICE.

1.5 RECOMMENDATIONS

zFuel

Please use the gasoline of SAE 90# or above.

Also we recommend you to use the unleaded gasoline.

zEngine Oil

Please use the high-quality engine oil of SAE 10w/40SF.

1.2.3 Gear oil

Please use 130# gear oil for reverser gear.

zBreak-in Procedure

For your first 2 hours of riding, don’t exceed 2/3 throttles.

Vary the engine speed for the first 5 hours.

Never hold the engine at full throttle for long periods of time.

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

1.6 PARTS LOCATION

Double-seat

Single-seat

Control Panel

Roll Bar

Steering Wheel

Throttle Pedal

Brake Pedal

Front Wheel

Rear Wheel

Rear Rack

Safety Belt

Seat

Front Shock Absorber

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

Rear View

Rear Rack

Chain

Fuel Tank

Engine

Fuel Tank Cap

Muffler

Air Cleaner

Reverse lever

RaiderMini90(single/double-seat):ServiceManual Version：2.0 Feb. 2006

2. MAINTENANCE

2.1 MAINTENANCE SCHEDULE

The maintenance interval in the follow table is based upon average riding conditions.

Riding in unusually dusty areas requires more frequent servicing.

Interval

Items

1st Service in

1st Week

Daily Monthly Quarterly Yearly

Air cleaner X X C R R

ark

XC，AR R

Carburetor AAAC

Gearbox oil X X R R

ine oil X X R R R

Tire

ressure/wea

XXXXR

Brake pad X X X R R

Drive chain CAL CAL CA

CAL

Brake cable A A A A

Chassis X X X X

Fuel switch/fuel tan

XXX

Battery X X X R

Valve clearance of engine A A A

Throttle cable A A A A

Absorber X X X R

NOTE: X：inspect，clean or replace if necessary ; A: adjust;

C: clean; L: lubricate; R: replace.

2.2 Maintenance and Tune-Up Procedures

This section describes the servicing procedures of every item in the Periodic

Maintenance Intervals Table above.

2.2.1 Spark Plug

Clear up the carbon around the spark plug to prevent it from dripping into the cylinder

when removing the spark plug.

Remove the spark plug:

a) In general, it should be carried on after the engine has cooled down;

b) If the spark plug is too tight to remove, spray some rust inhibiter on the spark plug

washer and the thread part; after the inhibiter has soaked the washer and thread

part, rotate the spark plug;

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