Deif PICUS PPM 300 Manuale utente
INSTALLATION INSTRUCTIONS
Protection and Power Management
PPM 300
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive
Tel.: +45 9614 9614 · Fax: +45 9614 9615
[email protected] · www.deif.com Document no.: 4189340909I
1. Introduction
1.1 About the Installation instructions...................................................................................................................................................................................7
1.1.1 General purpose.................................................................................................................................................................................................................7
1.1.2 Intended users of the Installation instructions........................................................................................................................................................7
1.1.3 Technical support............................................................................................................................................................................................................... 7
1.1.4 List of technical documentation for PPM 300.........................................................................................................................................................7
1.2 Warnings and safety.................................................................................................................................................................................................................9
1.2.1 Safety during installation and operation................................................................................................................................................................... 9
1.2.2 Disable the breakers.........................................................................................................................................................................................................9
1.2.3 Disable the engine start...................................................................................................................................................................................................9
1.2.4 Metal fragments and other objects............................................................................................................................................................................. 9
1.2.5 Electrostatic discharge.....................................................................................................................................................................................................9
1.2.6 Controller power supply................................................................................................................................................................................................ 10
1.2.7 Connect the controller protective earth.................................................................................................................................................................. 10
1.2.8 Switchboard control........................................................................................................................................................................................................ 10
1.2.9 Factory settings................................................................................................................................................................................................................ 10
1.2.10 Automatic and remote-controlled starts...............................................................................................................................................................10
1.2.11 Data security....................................................................................................................................................................................................................10
1.2.12 Do not use unsupported hardware modules..................................................................................................................................................... 10
1.3 Legal information.....................................................................................................................................................................................................................11
1.3.1 Third party equipment.................................................................................................................................................................................................... 11
1.3.2 Warranty...............................................................................................................................................................................................................................11
1.3.3 Open source software....................................................................................................................................................................................................11
1.3.4 Trademarks.........................................................................................................................................................................................................................11
1.3.5 Disclaimer............................................................................................................................................................................................................................11
1.3.6 Copyright............................................................................................................................................................................................................................. 11
2. Preparing for the installation
2.1 Tools............................................................................................................................................................................................................................................... 12
2.1.1 Tools required for mounting and installation.........................................................................................................................................................12
2.2 Materials....................................................................................................................................................................................................................................... 13
2.2.1 Materials required............................................................................................................................................................................................................13
2.3 Site...................................................................................................................................................................................................................................................14
2.3.1 Site requirements............................................................................................................................................................................................................ 14
3. Mounting the equipment
3.1 Introduction................................................................................................................................................................................................................................ 15
3.1.1 Introduction to mounting the equipment................................................................................................................................................................ 15
3.2 Mounting modules..................................................................................................................................................................................................................15
3.2.1 Rack slots and their requirements............................................................................................................................................................................15
3.2.2 Mounting hardware modules in the rack................................................................................................................................................................16
3.3 Mounting the controller rack.............................................................................................................................................................................................17
3.3.1 Rack dimensions..............................................................................................................................................................................................................17
3.3.2 Rack drilling template.....................................................................................................................................................................................................18
3.3.3 Mounting the rack............................................................................................................................................................................................................19
3.3.4 Rack cable strain relief..................................................................................................................................................................................................22
3.4 Mounting the display unit................................................................................................................................................................................................... 24
3.4.1 Display unit dimensions................................................................................................................................................................................................ 24
3.4.2 Display unit panel cutout.............................................................................................................................................................................................. 24
INSTALLATION INSTRUCTIONS 4189340909I UK Page 2 of 144
3.4.3 Mounting the display unit..............................................................................................................................................................................................25
3.4.4 Display unit cable strain relief.....................................................................................................................................................................................27
4. Default wiring for controller types
4.1 Introduction................................................................................................................................................................................................................................ 29
4.1.1 Introduction to default wiring.......................................................................................................................................................................................29
4.2 Hardware configuration....................................................................................................................................................................................................... 30
4.2.1 Hardware configuration.................................................................................................................................................................................................30
4.3 PSM3.1 terminal connections and default wiring..................................................................................................................................................31
4.3.1 PSM3.1 terminal connections.....................................................................................................................................................................................31
4.3.2 Default wiring for controller PSM3.1........................................................................................................................................................................32
4.4 ACM3.1 terminal connections and default wiring................................................................................................................................................. 32
4.4.1 ACM3.1 terminal connections.................................................................................................................................................................................... 32
4.4.2 Mounting voltage encoding pins................................................................................................................................................................................34
4.4.3 Default wiring for GENSET controller ACM3.1................................................................................................................................................... 36
4.4.4 Default wiring for EMERGENCY genset controller ACM3.1......................................................................................................................... 37
4.4.5 Default wiring for SHAFT generator controller ACM3.1.................................................................................................................................. 38
4.4.6 Default wiring for SHORE connection controller ACM3.1.............................................................................................................................. 39
4.4.7 Default wiring for BUS TIE breaker controller ACM3.1................................................................................................................................... 40
4.5 PCM3.1 terminal connections and default wiring..................................................................................................................................................41
4.5.1 PCM3.1 terminal connections.................................................................................................................................................................................... 41
4.5.2 PCM3.1 Ethernet connections................................................................................................................................................................................... 41
5. Default wiring for the optional modules
5.1 IOM3.1 terminal connections and default wiring................................................................................................................................................... 43
5.1.1 IOM3.1 terminal connections......................................................................................................................................................................................43
5.1.2 Default wiring for GENSET controller IOM3.1.....................................................................................................................................................45
5.1.3 Default wiring for EMERGENCY genset controller IOM3.1...........................................................................................................................46
5.1.4 Default wiring for SHAFT generator controller IOM3.1....................................................................................................................................47
5.1.5 Default wiring for SHORE connection controller IOM3.1................................................................................................................................48
5.1.6 Default wiring for BUS TIE breaker controller IOM3.1.....................................................................................................................................49
5.2 IOM3.4 terminal connections and default wiring................................................................................................................................................... 50
5.2.1 IOM3.4 terminal connections......................................................................................................................................................................................50
5.2.2 Default wiring for input/output module IOM3.4....................................................................................................................................................50
5.3 EIM3.1 terminal connections and default wiring....................................................................................................................................................51
5.3.1 EIM3.1 terminal connections...................................................................................................................................................................................... 51
5.3.2 Default wiring for GENSET controller EIM3.1..................................................................................................................................................... 52
5.3.3 Default wiring for EMERGENCY genset controller EIM3.1........................................................................................................................... 53
5.4 GAM3.1 terminal connections and default wiring................................................................................................................................................. 54
5.4.1 GAM3.1 terminal connections.................................................................................................................................................................................... 54
5.4.2 Default wiring for GAM3.1............................................................................................................................................................................................55
5.4.3 Default wiring for EMERGENCY genset controller GAM3.1......................................................................................................................... 56
5.5 GAM3.2 terminal connections and default wiring................................................................................................................................................. 56
5.5.1 GAM3.2 terminal connections.................................................................................................................................................................................... 56
5.5.2 Default wiring for GAM3.2............................................................................................................................................................................................58
6. Wiring the controller hardware modules
6.1 Introduction................................................................................................................................................................................................................................ 59
6.1.1 Introduction.........................................................................................................................................................................................................................59
INSTALLATION INSTRUCTIONS 4189340909I UK Page 3 of 144
6.2 Power supply module PSM3.1..........................................................................................................................................................................................59
6.2.1 PSM3.1 terminal overview...........................................................................................................................................................................................59
6.2.2 Frame ground wiring...................................................................................................................................................................................................... 59
6.2.3 Power supply wiring........................................................................................................................................................................................................60
6.2.4 Relay output wiring......................................................................................................................................................................................................... 61
6.2.5 Internal communication connections.......................................................................................................................................................................62
6.3 Alternating current module ACM3.1..............................................................................................................................................................................63
6.3.1 ACM3.1 terminal overview...........................................................................................................................................................................................63
6.3.2 Voltage measurements wiring.................................................................................................................................................................................... 63
6.3.3 Current measurements wiring.................................................................................................................................................................................... 63
6.4 Input output module IOM3.1..............................................................................................................................................................................................64
6.4.1 IOM3.1 terminal overview............................................................................................................................................................................................ 64
6.4.2 Relay output wiring......................................................................................................................................................................................................... 65
6.4.3 Digital inputs wiring.........................................................................................................................................................................................................66
6.5 Input/output module IOM3.4..............................................................................................................................................................................................70
6.5.1 IOM3.4 terminal overview............................................................................................................................................................................................ 70
6.5.2 Transistor output wiring.................................................................................................................................................................................................71
6.5.3 Digital inputs wiring.........................................................................................................................................................................................................71
6.6 Engine interface module EIM3.1..................................................................................................................................................................................... 75
6.6.1 EIM3.1 terminal overview.............................................................................................................................................................................................75
6.6.2 Frame ground wiring...................................................................................................................................................................................................... 76
6.6.3 Power supply wiring........................................................................................................................................................................................................76
6.6.4 Relay output wiring......................................................................................................................................................................................................... 78
6.6.5 Relay output with wire break detection...................................................................................................................................................................78
6.6.6 Digital inputs wiring.........................................................................................................................................................................................................81
6.6.7 Magnetic pickup unit (MPU) input wiring............................................................................................................................................................... 85
6.6.8 W input wiring....................................................................................................................................................................................................................85
6.6.9 Analogue current or resistance inputs wiring.......................................................................................................................................................87
6.7 Governor and AVR module GAM3.1..............................................................................................................................................................................91
6.7.1 GAM3.1 terminal overview.......................................................................................................................................................................................... 91
6.7.2 Relay output wiring......................................................................................................................................................................................................... 92
6.7.3 Load sharing wiring.........................................................................................................................................................................................................93
6.7.4 Analogue current or voltage outputs wiring.......................................................................................................................................................... 93
6.7.5 Pulse width modulation (PWM) output wiring......................................................................................................................................................94
6.7.6 Analogue current or voltage input wiring............................................................................................................................................................... 94
6.8 Governor and AVR module GAM3.2..............................................................................................................................................................................95
6.8.1 GAM3.2 terminal overview.......................................................................................................................................................................................... 95
6.8.2 Frame ground wiring...................................................................................................................................................................................................... 96
6.8.3 Power supply wiring........................................................................................................................................................................................................96
6.8.4 Analogue current or voltage outputs wiring.......................................................................................................................................................... 98
6.8.5 Pulse width modulation (PWM) output wiring......................................................................................................................................................99
6.8.6 Digital inputs wiring.........................................................................................................................................................................................................99
6.8.7 Relay output wiring.......................................................................................................................................................................................................103
6.9 Processor and communication module PCM3.1................................................................................................................................................. 104
6.9.1 PCM3.1 terminal overview........................................................................................................................................................................................ 104
6.9.2 CAN bus communication wiring..............................................................................................................................................................................105
6.9.3 Ethernet connections...................................................................................................................................................................................................105
INSTALLATION INSTRUCTIONS 4189340909I UK Page 4 of 144
7. Wiring examples for controller functions
7.1 Introduction..............................................................................................................................................................................................................................107
7.1.1 Introduction......................................................................................................................................................................................................................107
7.2 AC measurement wiring....................................................................................................................................................................................................107
7.2.1 System AC configuration........................................................................................................................................................................................... 107
7.2.2 [Source] AC configuration.......................................................................................................................................................................................... 111
7.2.3 [Busbar] AC configuration..........................................................................................................................................................................................112
7.3 Breaker wiring.........................................................................................................................................................................................................................114
7.3.1 Pulse breaker..................................................................................................................................................................................................................114
7.3.2 Continuous breaker...................................................................................................................................................................................................... 114
7.3.3 Compact breaker...........................................................................................................................................................................................................115
7.3.4 External breaker.............................................................................................................................................................................................................116
7.3.5 Redundant breaker feedback...................................................................................................................................................................................117
7.4 Regulation.................................................................................................................................................................................................................................117
7.4.1 Using a current output for voltage regulation.................................................................................................................................................... 117
7.5 Power management wiring.............................................................................................................................................................................................. 118
7.5.1 Heavy consumer............................................................................................................................................................................................................118
8. Wiring the communication
8.1 DEIF Ethernet network communication................................................................................................................................................................... 121
8.1.1 Communication..............................................................................................................................................................................................................121
8.1.2 Connecting the communication...............................................................................................................................................................................121
8.1.3 Topology restrictions....................................................................................................................................................................................................125
8.1.4 Topology examples.......................................................................................................................................................................................................126
9. Wiring the display unit
9.1 Display unit overview and wiring.................................................................................................................................................................................129
9.1.1 Display unit terminal overview.................................................................................................................................................................................129
9.1.2 Frame ground wiring....................................................................................................................................................................................................130
9.1.3 Power supply wiring.....................................................................................................................................................................................................130
9.1.4 Relay output wiring.......................................................................................................................................................................................................131
9.1.5 Ethernet connections...................................................................................................................................................................................................132
10. Multi-line 300 as a safety system
10.1 Fast over-current protection (ANSI 50/50TD)......................................................................................................................................................133
10.1.1 Introduction to safety system for ANSI 50/50TD...........................................................................................................................................133
10.1.2 Current transformer requirements.......................................................................................................................................................................133
10.1.3 Power supply requirements....................................................................................................................................................................................133
10.1.4 Function requirements..............................................................................................................................................................................................133
10.1.5 Parameter requirements..........................................................................................................................................................................................134
11. Glossary
11.1 Terms and abbreviations................................................................................................................................................................................................135
11.1.1 Terms and abbreviations..........................................................................................................................................................................................135
11.2 Units...........................................................................................................................................................................................................................................139
11.2.1 Units................................................................................................................................................................................................................................. 139
11.3 Symbols...................................................................................................................................................................................................................................140
11.3.1 Symbols for notes.......................................................................................................................................................................................................140
11.3.2 Controller and component symbols.................................................................................................................................................................... 140
11.3.3 Drawing symbols.........................................................................................................................................................................................................141
INSTALLATION INSTRUCTIONS 4189340909I UK Page 5 of 144
11.3.4 Module faceplate symbols...................................................................................................................................................................................... 143
INSTALLATION INSTRUCTIONS 4189340909I UK Page 6 of 144
1. Introduction
1.1 About the Installation instructions
1.1.1 General purpose
These are the Installation instructions for DEIF’s Protection and Power Management controller, PPM 300. The Installation
instructions provide information for the correct installation of PPM 300. The primary focus of these instructions is the physical
installation of the equipment.
DANGER!
Read these instructions before you install the PPM 300 controllers, to avoid personal injury and damage to the equipment.
The information in the Installation instructions is for default configurations. If the system deviates from the default configuration,
record the differences, and communicate this information as part of the system documentation.
The Data sheet includes all the hardware and system technical specifications. Design information is included in the Designer's
handbook, while commissioning information is included in the Commissioning guidelines.
INFO
The Installation instructions include nominal hardware ratings. Refer to the Data sheet for the most accurate and complete
specifications.
1.1.2 Intended users of the Installation instructions
The Installation instructions are primarily for the people who mount and wire up the controllers and display units. The Installation
instructions can be used during commissioning to check the installation. Designers may also find it useful to refer to the Installation
instructions when developing the system's wiring diagrams. Operators may find it useful to refer to the Installation instructions while
troubleshooting.
1.1.3 Technical support
You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the DEIF
website.
You have the following options if you need technical support:
• Help: The display unit includes context-sensitive help.
• Technical documentation: Download all the product technical documentation from the DEIF website: www.deif.com/
documentation
• Training: DEIF regularly offers training courses at the DEIF offices worldwide.
• Support: DEIF offers 24-hour support. See www.deif.com for contact details. There may be a DEIF subsidiary located near you.
You can also e-mail [email protected].
• Service: DEIF engineers can help with design, commissioning, operating and optimisation.
1.1.4 List of technical documentation for PPM 300
Document Contents
Data sheet
• System description and functions
• Controller applications, functions, hardware and protections
• Technical specifications
• Hardware modules, display unit, and accessories
INSTALLATION INSTRUCTIONS 4189340909I UK Page 7 of 144
Document Contents
• Ordering information
Quick start guide
• Mounting
• Connecting wiring
• PICUS (PC software)
◦ Download and install
◦ Controller configuration
• Display unit overview
Designer's handbook
• System principles
• Busbar sections and load sharing
• AC configuration and nominal settings
• Protections and alarms
• Regulation
• Breakers, synchronisation and de-loading
• Power management
• Controller types
• Hardware characteristics and configuration
• PICUS
• CustomLogic
• Emulation
• Modbus
◦ See the Modbus tables for the Modbus address associations
Installation instructions
• Tools and materials
• Mounting
• Default wiring for the controller
• Wiring for hardware module terminals
• Wiring for controller functions
• Wiring communication
• Wiring the display unit
Commissioning guidelines
• Tools, software and information required
• Controller, system and equipment checks
• Regulator tuning
• System testing
• Troubleshooting
Operator's manual
• Controller equipment (push-buttons and LEDs)
• Operating the system
• Alarms and log
• Using the display unit
• Troubleshooting and maintenance
PICUS manual Using PICUS and CustomLogic
Modbus tables
• Modbus address list
◦ PLC addresses
◦ Corresponding controller functions
• Descriptions for function codes, function groups
INSTALLATION INSTRUCTIONS 4189340909I UK Page 8 of 144
1.2 Warnings and safety
1.2.1 Safety during installation and operation
Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be carried
out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs and the relay
terminals. Touching the terminals could lead to injury or death.
1.2.2 Disable the breakers
Disconnect or disable the breakers BEFORE connecting the controller power supply.
Do not enable the breakers until AFTER the wiring and controller operation are thoroughly tested.
DANGER!
Unintended breaker closing can cause deadly and/or dangerous situations.
1.2.3 Disable the engine start
Disconnect or disable or block the engine start (the crank, and, if present, the run coil) BEFORE connecting the controller power
supply.
Do not enable the engine start until AFTER the wiring and controller operation are thoroughly tested.
DANGER!
Unintended engine starts can cause deadly and/or dangerous situations.
1.2.4 Metal fragments and other objects
Do not allow metal fragments or other objects to fall into the controller rack or display unit. Be especially careful during installation,
for example, when shortening wires.
To prevent metal fragments from falling into the controller rack, it is recommended to place a cover over the top ventilation holes of
the controller rack. The controller is supplied with a disposable cover to protect it from metal fragments and other objects during the
first installation.
CAUTION
Keep metal fragments out of the controller. Metal fragments can damage the controller.
CAUTION
Remember to remove the cover for the controller rack ventilation holes after work has been completed. Failure to do so can
damage the controller.
1.2.5 Electrostatic discharge
You must protect the equipment terminals from electrostatic discharge when not installed in a grounded rack. Electrostatic discharge
can damage the terminals.
INSTALLATION INSTRUCTIONS 4189340909I UK Page 9 of 144
1.2.6 Controller power supply
The controller must have a reliable power supply, which must include a backup power supply. In addition, the switchboard design
must ensure that the system is sufficiently protected if the controller power supply fails.
If the controller has no power supply, it is OFF and does not provide any protection. The controller cannot enforce any trips,
shutdowns or latches when it is off. The controller does not provide any control or power management. All the controller relays de-
energise.
1.2.7 Connect the controller protective earth
You must ground the controller rack to create a protective earth.
DANGER!
Failure to ground the controller rack could lead to injury or death.
1.2.8 Switchboard control
Under Switchboard control, the operator controls and operates the equipment from the switchboard. When Switchboard control is
activated:
• The controller trips the breaker and/or shuts down the engine, if an alarm situation arises that requires a trip and/or shutdown.
• The controller does not respond to a blackout.
• The controller does not provide any power management.
• The controller does not accept operator commands.
• The controller cannot and does not prevent any manual operator actions.
The switchboard design must therefore ensure that the system is sufficiently protected when the controller is under Switchboard
control.
1.2.9 Factory settings
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical values
and may not be correct for your system. You must therefore check all parameters before using the controller.
1.2.10 Automatic and remote-controlled starts
The power management system automatically starts gensets when more power is needed. It can be difficult for an inexperienced
operator to predict which gensets will start. In addition, gensets can be started remotely (for example, by using an Ethernet
connection, or a digital input). To avoid personal injury, the genset design, the layout, and maintenance procedures must take this
into account.
1.2.11 Data security
To minimise the risk of data security breaches DEIF recommends:
• As far as possible, avoid exposing controllers and controller networks to public networks and the Internet.
• Use additional security layers like a VPN for remote access, and install firewall mechanisms.
• Restrict access to authorised persons.
1.2.12 Do not use unsupported hardware modules
CAUTION
Only use the hardware modules that are listed in the controller data sheet. Unsupported hardware modules can make the
controller malfunction.
INSTALLATION INSTRUCTIONS 4189340909I UK Page 10 of 144
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