DEMON ELECTRIC PILOT Manuale utente

Pilot

Installation Manual

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assembly video

OWNER’S MANUAL

Table of contents

First of all, we would like to thank you for choosing the Pilot electric bike.

We warmly welcome you to our Demon Electric family. We wish you enjoy the numerous kilometers and

happy moments with your new bike.

After the initial shipment we have made many improvements and modiﬁcations for the Pilot including:

•

Suspended seat post - Takes the shock out of the big bumps, without the cost or complexity of suspension.

Adjustable handlebar stem- Provides up to 1 1/2” of rise and reach adjustment, for fully customizable

riding position.

Upgraded Shimano derailleur- Rigid cast aluminum construction gives smoother, more precise shifting.

New gearing, with taller top gear for relaxed touring, plus a lower low gear for tight, technical riding.

Demon Electric E-Bikes can be upgraded with additional accessories, such as water bottle holders, phone

mounts, etc.

ASSEMBLY INSTRUCTIONS ......................................................................................3

INSTALL FRONT FORK...................................................................................................4

INSTALL STEM...................................................................................................................5

INSTALL FRONT WHEEL ..............................................................................................6

INSTALL HANDLEBAR ...................................................................................................7

INSTALL SEAT POST........................................................................................................8

INSTALL PEDAL..................................................................................................................9

INSTALL FRONT FENDER AND REFLECTOR........................................................10

INSTALL BATTERY.............................................................................................................11

FOLDING THE BIKE..........................................................................................................12

OPERATING INSTRUCTIONS ......................................................................................13

DISPLAY INSTRUMENT SETTINGS..........................................................................14

TROUBLESHOOTING.......................................................................................................15

WARNINGS AND SAFETY.............................................................................................17

BELOW ARE THE GUIDELINES FOR THE INITIAL

BATTERY CHARGING PROCESS:

• Before using the e-bike for the ﬁrst time, we strongly recommend that you conduct a preliminary battery

check-up and perform a full charge for optimal performance.

• To charge the battery, before riding connect the e-bike to the charger and allow the battery to reach full

capacity. According to the manufacturer’s instructions, the initial charge typically takes between 48 to 72

hours prior to your ﬁrst ride.

• During the charging process, keep an eye on the LED indicator or display on your battery charger. This will

give you insights into the charging progression. If you encounter any problems, don’t hesitate to reach out to

the manufacturer for assistance.

• After the battery has been fully charged, it’s recommended to take your e-bike out for a test ride. Pay at-

tention to its performance, including the speed, range, and power-assistance levels. Any signiﬁcant discrep-

ancies might imply that the battery capacity is compromised and needs further attention.

• Even when the e-bike is not being used frequently, it’s crucial to regularly charge and discharge the bat-

tery. This practice helps to prevent battery degradation during periods of storage.

Email us at [email protected]

Pilot Manual |

IMPORTANT

Electric Bikes can be dangerous to use. The user or consumer assumes all risk of personal injuries, damage,

or failure of the bicycle or system and all other losses or damages to themselves and others and to any

property arising as a result of using the bicycle.

As with all mechanical components, the bicycle is subjected to wear and high stresses. Diﬀerent materials

and components may react to wear or stress fatigue in diﬀerent ways.

If the design life of a component has been exceeded, it may suddenly fail possibly causing injuries to the

rider. Any form of crack, scratches or change of coloring in highly stressed areas indicate that the life of the

component has been reached and it should be replaced.

Please do not hesitate to contact us. If any problems may occur, please email us at

customersuppor[email protected] for any customer service solutions such as replacement parts, technical

information, and any other issues.

All new E-Bike purchases come with a 2-year warranty, the warranty card must be ﬁlled in and

registered in order to qualify for warranty.

For any other commercial or general inquires please contact Demon Powersports at 905 881 9510 or

Email us at [email protected]

DO NOT DISASSEMBLE, MODIFY OR

REPLACE ELECTRICAL PARTS.

PLEASE NOTE: THIS MANUAL IS NOT INTENDED

AS A DETAILED USER, SERVICE, REPAIR OR

MAINTENANCE MANUAL. PLEASE SEEK

ASSISTANCE FROM A QUALIFIED TECHNICIAN FOR

SERVICE, REPAIRS OR MAINTENANCE.

Pilot Manual |

ASSEMBLY INSTRUCTIONS

Your bike has been pre-assembled and requires only a few simple steps to get it ready for you to ride:

Remove the outside carton after cutting the nylon bands. Remove all the inside cardboard protection and

bubble wrap. Carefully remove your bike from the carton and gently rest it in place. Be careful not to cut

any wires when cutting the zip ties.

Remove brake pad holders when installing, avoid squeezing the brakes when removing the pad holder.

Ensure the following pieces are included in the package. If there are any missing parts, please contact

Demon for help replacing missing pieces.

Pilot Manual |

INSTALL FRONT FORK

Remove the bolts on the top of the front fork, and remove two rings and a plastic cover, and place them in

order. Insert the front fork into the frame, pay attention to the wiring harness. As shown in the picture, they

need to be placed to prevent the wire harness from being entangled.

Place the small ring ﬁrst, the big ring second (Figure 2-4), and press them to the Bottom.

Pilot Manual |

STEM INSTALLATION

Locate the stem, loosen the two screws on the bottom side, but do not remove. Mount

the stem into the front fork (Note: The two screws just loosened should be on the bike’s passenger

side). Open the folding handle.

Method: There is a small spherical handle on the side of the handle, pull it to the top, and then pull

the handle outward. Fold the stem, and place the plastic cover into it. Tighten the screws,

and restore the stem to its original state.

Pilot Manual |

FRONT WHEEL INSTALLATION

Locate the front wheel, pull out the rubber protection pad, and remove the quick release axle tied to

the spokes. Lift the front fork, and insert the front wheel between the fork blades so that the axle seats

ﬁrmly at the top of the fork dropouts. (Push the wheel ﬁrmly to the top of the slots in the fork dropouts,

and center the wheel rim in the fork at the same time). Note: The front fork should set on the thread of

the front wheel axle. The disc brake rotor should locate in the center of the brake pad.

Insert the quick release axle (Note: The small spring heads face the center and one on each side of

the wheel). Use the Allen Wrench to tighten the nut of the quick release.

Pilot Manual |

HANDLEBAR INSTALLATION

Locate the cam lever on the top of the stem, open the cam lever, loosen the nut, and remove the cam lever,

slide out the metal cover. Place the handlebar into the groove on the top of the stem, slide the metal cover

back into the stem. Adjust the handlebar to a proper angle that ﬁts you, and tighten the handlebar with the

cam lever.

The handlebar must keep parallel with the front fork after the handlebar is installed, and the stem should

be slightly tilted forward and tighten the two screws that were loosened before. Adjust the handlebar’s

height to the position ﬁt you the best, and please note the min insertion line should not be out of the tube.

WARNING: It may cause the stem tube to rupture and cause a serious accident if the min insertion line is

out of the tube. The customer is responsible for accidents caused by improper installation.

Pilot Manual |

SEAT POST INSTALLATION

Please pay attention to the vertical lines on the seat post; it is the minimum insert line or safety line.

Please make sure install the post into the frame deeper than the minimum insertion line. It is at the bottom

of the seat post.

Warning: It could break the seat tube during riding if the seat post does not install correctly. It is not

covered by the warranty.

Open the clamp on the seat tube, insert the seat post into the seat tube, adjust the seat to a comfortable

height, tighten the tension adjusting nut, and press the clamp lever inward toward the seat tube.

Warning: The cam lever may be bent if over tighten tension nut when the cam lever un-clamped. It is

not covered by warranty.

Please Note: If necessary, tighten the clamp by twisting the clamp handle clockwise while in the

un-clamped position. Then, fold the handle in toward the seat post. This should require a fair amount

of force to ensure the seat post is held tight. If necessary, the clamp can be further tightened with a 5

mm Allen wrench while in the clamped position.

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