Deprag MICROMAT-E 320E19-0008 Manuale utente

012625EN

Operating Instruction Booklet

EC-Screwdriver,

forstationaryuse

320E19-0002 405024 A

320E19-0008 405024 B

320E19-0005 405024 C

MICROMAT-E

Dear Customer:

Thistool isthe resultofmorethan75yearsofexperiencein the design and

manufacturing oftoolsforthe industrialmarket.

Wekindlyask, thatyou read theseoperating instructionscarefully,sothatyou

will be able tousethistoolsa

felyandfor manyyears tocome.

If you need additional information,pleasecontact your DEPRAG

Representa

tive,one ofour international supportofficesor usdirectat

DEPRAG.Wewill be happytoanswer anyquestions.Pleasevisitourweb

site: www.deprag.com

Content

1SAFETYTIPS................................................................................................................3

1.1. GeneralSafetyTips....................................................................................................3

1.2. GeneralSafetyRegulationsforElectronicScrewdriverSpindles................................4

1.3. OwnerObligation........................................................................................................5

1.4. OperatorObligation....................................................................................................5

1.5. WarrantyandLiability.................................................................................................6

1.6. SymbolDescription.....................................................................................................7

1.7. ObserveEnvironmentalRegulations..........................................................................9

2DESIGNATEDEQUIPMENTUSE.................................................................................9

3GENERAL....................................................................................................................10

4INSTALLATION............................................................................................................12

5OPERATION................................................................................................................13

6HANDLING...................................................................................................................13

7CHANGE OFBITS.......................................................................................................14

8DIMENSIONAL DRAWING..........................................................................................15

9MAINTENANCEAND UPKEEP...................................................................................16

10 TROUBLE SHOOTING...............................................................................................16

11 DELIVERYCAPACITY...............................................................................................16

12 ACCESSORIES -OPTIONAL EQUIPMENT..............................................................17

13 STORAGE..................................................................................................................17

14 TECHNICAL DATA.....................................................................................................18

15 DISPOSAL..................................................................................................................19

16 DECLARATIONOFMANUFACTURER.....................................................................20

17 SERVICELOCATIONS AND AUTHORIZEDPARTNERS.........................................21

1SafetyTips

1.1.GeneralSafetyTips

Beforeoperating tool, make sureto carefullyreadand

alwaysobservethese operating instructions.

Generally, the operatorofthe equipment and/ormachineryis responsible for

the equipment’sperfectcondition andoperation,while observing all

necessarysafetyregulations. This equipment hasbeenconstructedin

accordancewiththeneweststageof the technology, while recognizingall

necessarysafetyrelatedrequirements.Nevertheless,while operatingthe

equipmentand/or machinerythereisachanceof bodilyharmtothe operator

as well as damage toequipmentand/ormachineryand other property.

Operatethe equipment and/ormachineryonly

· if equipment/machineryis usedforthetask it wasdesignedforand

· is inperfectworkingcondition andsafetouse.

Itisimportanttoobservethetechnicaldataoftheequipment,especiallyin

regards totheenvironmentaltemperatures.

Prerequisitefor thesafeconductandtheuninterruptedoperationof the

equipmentis the knowledge ofthebasicsafetytipsand thesafety

regulations.Additionally, all currentregulationsforasafeoperationalarea,for

accidentpreventionguidelinesofelectricaland mechanicalinstallations, as

well as noisesuppression demandsmustbeobserved. During any

maintenanceor repair work,acleanworksurfaceisrecommended.Also,itis

notrecommendedtoeither eatorsmokeduringrepairormaintenance.

Arbitrarychangesmade tothe equipment,whichalterits designateduse,

voids thewarrantyand cancelsthe manufacturer’sliability.

· The equipment isinsulated toprotect against anelectrical power surge.

· Itisnotrecommended tousethistoolin anexplosivehazardous

environment, unless it wasspecificallydesignedfor suchause.

The operatinginstruction booklet, especiallythesafetysymbols and safety

notes attachedtothe equipmentor includedinthedocumentation,must be

observed atalltimes byall persons coming in contactwiththeequipment.

1.2.GeneralSafetyRegulationsfor ElectronicScrewdriver Spindles

Disconnect the spindle from thepower supply, priortochanging

bits.

· Donotwear looseclothing or jewelry; for movable partscan

seizethem. Wearahairnet,if operator haslong hair.

· Keep handsoff theinstalledbitorsocket.

· Injuryispossible,if the driver reacts withan unexpectedmotionor when

driver is usedwithabrokenbit.

· Injuryispossible,if the driver or the installedbits/socketreacts withan

unexpected motion.

· Whenusing toolwithabit-adapterorbit-extension(i.e.Magnetic Bitholder),

makesurethatthoseitems areingoodcondition andwell suitedfor the

applicationwiththistool.

· Wheninstalling driver intoasupportarm, makesurethatthe tool isrigidly

mounted.Whennotusing anysupportarmor stand, placebothfeet secur

ely

on thefloor. ThisenablestheOperatortoeasilyabsorbanytool reaction

force.

· Install aside-handleorcounter-holdertothedriver, ifthe

reaction forcecannotsafelybe absorbed byoperator.

· Afterturningoffthetool,thebit will continuetorotate(inertia).

· Innocaseisitpermissibletoexceed the ratedvoltage.

· Inthecaseofapower interruption,it is necessarytoresetthecontroller.

Attention:

The screwdriver spindle will heat-up inrelationtoits average

load respectivelysequenceof operation.Iftheselectionofthe

type ofscrewdriver spindleis incorrectlyor itsoperationisnot

appropriatefortheapplication,thetoolmightoverheat which

couldresultininjuries(burnings).

1.3.OwnerObligation

The owner isobligedtoonlyletpersons operatetheequipment,who

· are familiarwithbasicwork environmentsafetyrules andaccident-

preventing regulations.Also,thosepersons musthavebeen instructedin

the correctuseofthe equipment.

· haveread andunderstood all safetyand warning notificationsin the

OperatingInstructionBooklet,aswell as allotherdocumentation

pertainingtothisequipment.

· checkandconfirmat regularintervals,thatasafetyoriented operationis

guaranteed.

Onlyqualifiedandauthorizedpersonnel is allowed tooperate, maintainand

repair this equipment.Amalfunction, whichimpairs operator safety, mustbe

immediatelyremoved.

1.4.Operator Obligation

Personnel,who isengaged inthe operationofthe equipment,mustalways be

committed to

· observethebasicsafetyandaccident preventing regulations,

· read andobservethe safetyand warning notifications ofthisoperating

instructionbooklet.

1.5.WarrantyandLiability

Unless otherwisespecified,our “General Salesand DeliveryConditions”

apply.Warrantyand liabilityclaimsin regardstopersonsor equipment

damagesareinvalid, ifone or several ofthefollowing causesapply:

· Useoftheequipment inanon-designated application.

· Improperinstallation, operation, serviceormaintenanceofthemachine.

Operationofthe machine witheitherdefectiveor removed safetyand

protectiondevices.

· Non-

observanceofthe requirements stated in the operating instruction

booklet

,in regardstotransportation,storage,mounting,installation,

operation,maintenanceand serviceoftheequipment.

· Structural changeor adjustmentonthe equipmenttoanon-

designated

use.

· Inadequatesupervisionofwear parts.

· Improperrepair,inspection ormaintenance.

Catastrophic casesbecauseofawar,actsofgod or otherreasonswhich

are beyond ourcontrol.

1.6.Symbol Description

Readand observetheOperating Instruction Booklet, prior

toand during operation oftool.

DANGER

Reference toan immediatedangertoaperson.Mayleadto

seriousinjuriesor evendeath,ifunobserved!

Properlyrecycle environmentallydamaging grease,cooling

agents ordetergents.

RECOMMENDATIONS

Importantoradditional information onthe equipmentor inthe

documentation.

Useeyeprotectionor wear safetygoggles.

Wearhearingprotection.

Warningagainsthand-injuries.

Attention:Keepawayyour handsfromareas,whicharemarked

withthissymbol!

Hands maybe crushed,seizedorotherwiseinjured.

ESD-protected area

Equipmentmaybe damaged ordestroyed byan electrostatic

discharge.

WasteOil

Maintenanceand repair onhydraulicand pneumaticequipment

mayonlybe performed byspeciallytrained personnel!

Disconnectequipmentfromairsupply, priortorepair of

pneumatic orhydraulicequipment.

Provide regular preventivemaintenanceon hosesandairlines.

Exchange hoselines,even ifthere isnovisible damage!

(Observecorresponding requirementsofthe manufacturer!)

Afterrepair and maintenance,check thefollowing items:

· makesurealldetached andre-attachedconnectionsare

solid.

· confirm thatremoved covers, screensor filterswere re-

installed

· during disconnectingorreconnectingof anair-operated

equipment, injurymayoccurduetoawhipping air-hose

Afterconclusion of maintenanceor repair andpriortostartof

operation,makesure to

· removeall materials,toolsandothersuppliesneededforthe

maintenanceor repair fromworkarea oftheequipment

· removeleaking liquid oroils

· makesureallsafetydevices onthe equipment workperfectly!

Onlyatrained electricianmayperformrepair workon the

electrical componentsoftheequipment!

· Checkelectricequipment regularly!

· Re-attachlooseconnections!

· Replacedamagedcables orlinesimmediately!

· Keep control cabinetclosedatalltimes.Access isonly

allowed for authorized persons withsuitablekey!

· Never hosedowncontrolcabinets andotherhousings of

electrical equipment withwater!

1.7.ObserveEnvironmentalRegulations

Whenworking onorwiththe equipment,itis imperativeto

observeall requirementsinregardstowaste-disposal and

proper recycling.

Especiallyduringinstallation,repairormaintenance,water

damaging agentssuchas

· lubricatinggreaseand oil

· hydraulic fluid

· coolingagents

· solvent-containingcleaningagents

mustnot leakintothe groundorintothesewage system!

Suchmaterialsmustbestored,transported,containedand

recycled insuitablecontainers.

2DesignatedEquipment Use

The EC-Screwdriving Systemisexclusivelydesignedfor screw-assemblyin an

industrialenvironment.Thesystemis especiallywell suited forassemblyareas

withhigh demands in regardstoquality,flex

ibilityand documentation.

The Screwdriver Spindlesoftheseries 320E…aredesigned for thestationary

usein

· ConstructionSlideUnits

· Multi-SpindleScrewdriving Stations

· Cartesian Screwdriving Robots

· GantryScrewdrivingCells

The DEPRAG EC Screwdriver Spindles allowfreeprogramming ofthe screw

tighteningprocess.Within thepower range oftheselectedspindle,

· the torquevalue,

· the speed,

· the stand-byand

· the directionof rotation

can be adjustedindividuallytothe assemblyrequirement.

3General

The EC-Screwdriver 320E…ispartofthe EC-ScrewdrivingSystem.

The essentialcharacteristicsofthisscrewdriver seriesare:

· brush-lessEC-Drivewithcommutator over encoder

· torque-andangle-controlling

The EC-Screwdriving Systemisdesigned for theuseinanindustrial envi-

ronmentforamaximumtorqueof 0,2/0,5resp. 0,8Nm (dependingon the

screwdriver type –see chapter Technical Data).

Thissystemisespeciallywell suited for the usein an assemblyarea which

hasahighdemand in regardstoflexibilityofthescrew-assemblyand docu-

mentationpossibility.

The EC-Screwdriving Systemmainlyconsistsoftwocomponents.Theyare:

· the EC-Screwdriver Spindleoftheseries 320E...

· the sequencecontroller AST10-1 withintegratedamplifier

Further accessories –see OperatingInstructionsoftheEC-

Screwdriving System.

The operationofthescrewdriver spindle requiresaprogramm-

able sequencecontroller (AST10) withintegratedamplifierand a

motor cable.The cable is available indifferentlengths.

The sequencecontroller offers standardscrewdriving programsfortightening

screws toaspecifictorque value respectivelyloosening at aspecific angle

value. Their parameters areadjustabledirectlyvia thecontroller’skeyboard.

Specialscrewdrivingsequencesareeasytocreate:standard assemblysteps,

alreadystored inthecontroller, can beselectedandcomfortablybuiltupto

formacompleteassemblyprocess. This happens via theintegratedweb ser-

ver’s PCoperatorboard.

· NospecialPC software is required–onlyanormal web browser (such

as MSexplorer) andan Ethernetport.

Additionalsoftware modulesfordocumentation and screwjoin analysis(data

logging,graphics,etc.)areavailable asoptional accessories.

· Alsooptionallyavailable isan updateserviceforthedieAST10 which

provides continuous updateofthecontroller’sfunctionandcontrolsoft-

ware.

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