Detroit Diesel DDEC VI Guida utente

ATTENTION

This document is a guideline for qualiﬁed personnel. It is intended to be used by vehicle

manufacturers and contains Detroit Diesel Corporation's recommendations for the ancillary

systems supporting the Detroit Diesel engines covered by this document. The vehicle

manufacturer is responsible for developing, designing, manufacturing and installing these

systems, including component qualiﬁcation. The vehicle manufacturer is also responsible for

furnishing vehicle users complete service and safety information for these systems. Detroit

Diesel Corporation makes no representations or warranties regarding the information contained

in this document and disclaims all liability or other responsibility for the design, manufacture

or installation of these ancillary systems, or the preparation or distribution to vehicle users of

appropriate information regarding these systems. The information contained in this document

may not be complete and is subject to change without notice.

TRADEMARK INFORMATION

DDEC®, Ether Start®, Optimized Idle®, ProDriver®, and Series 60® are registered trademarks

of Detroit Diesel Corporation. Allison Transmission® is a registered trademark of General

Motors Corporation. BorgWarner® is a registered trademark of Borg-Warner Corporation. Jake

Brake® is a registered trademark of Diesel Engine Retarders, Inc. Smart Cruise® is a registered

trademark of Eaton Vorad Technologies. SmartMedia® is a registered trademark of Kabushiki

Kaisha Toshiba DBA Toshiba Corporation. Viton® is a registered trademark of DuPont Dow

Elastomers L.L.C. Voith® is a registered trademark of JM Voith GmbH. All other trademarks and

registered trademarks are the property of their respective owners.

DDEC VI ELECTRONIC CONTROLS APPLICATION AND INSTALLATION

DDEC VI ELECTRONIC CONTROLS APPLICATION AND

INSTALLATION

ABSTRACT

DDEC VI offers engine controls and an extensive range of engine and vehicle options.

The detail provided will facilitate the following:

□The selection of features and settings, based on individual applications

□The fabrication and installation of a vehicle interface harness, based on individual

applications

□The communication of messages & data between sensors and various electronic control

modules within the installation

□The use of industry standard tools to obtain engine data and diagnostic information, as well

as to reprogram key parameters

The manual is arranged as follows:

□The initial portion covers the installation, beginning with an overview and safety

precautions, followed by hardware and wiring requirements, inputs and outputs, and

available features.

□The second portion covers communication protocol.

□The third portion covers the tools capable of obtaining engine data and diagnostic

information from the MCM and the CPC, as well as reprogramming of its key parameters.

□The ﬁnal portion, the appendix, summarizes detailed information on codes and kit

availability.

This manual does not cover the installation of the engine itself into various applications. For this,

the reader should refer to the speciﬁc engine application and installation manual.

This manual is intended for those with an electrical background. A simple installation may require

a basic understanding of electrical circuits while a more comprehensive electrical/electronics

background is required to access all the capability of the DDEC VI.

All information subject to change without notice. (Rev. 01/07) i

ABSTRACT

ii All information subject to change without notice. (Rev. 01/07)

DDEC VI ELECTRONIC CONTROLS APPLICATION AND INSTALLATION

TABLE OF CONTENTS

1 INTRODUCTION ................................................................................................................. 1-1

2 SAFETY PRECAUTIONS ................................................................................................... 2-1

2.1 STANDS .......................................................................................................................... 2-1

2.2 GLASSES ....................................................................................................................... 2-1

2.3 WELDING ....................................................................................................................... 2-2

2.4 WORK PLACE ............................................................................................................... 2-2

2.5 CLOTHING ...................................................................................................................... 2-3

2.6 ELECTRIC TOOLS ......................................................................................................... 2-3

2.7 AIR .................................................................................................................................. 2-4

2.8 DIAGNOSTIC TOOLS ..................................................................................................... 2-4

2.9 FLUIDS AND PRESSURE .............................................................................................. 2-4

2.10 BATTERIES .................................................................................................................... 2-5

2.11 FIRE ................................................................................................................................ 2-6

2.12 PAINT .............................................................................................................................. 2-6

2.13 FLUOROELASTOMER ................................................................................................... 2-6

3 HARDWARE AND WIRING ................................................................................................ 3-1

3.1 MOTOR CONTROL MODULE ....................................................................................... 3-3

3.1.1 ENGINE HARNESS .................................................................................................... 3-3

MCM 120–PIN CONNECTOR FOR SERIES 60 ENGINES ................................. 3-4

MCM 120–PIN CONNECTOR FOR MBE 900 ENGINES .................................... 3-8

MCM 120–PIN CONNECTOR FOR MBE 4000 ENGINES .................................. 3-12

CONNECTOR BRACKETS .................................................................................. 3-16

MCM 21–PIN AND 31–PIN CONNECTORS ........................................................ 3-17

3.1.2 DPF HARNESS .......................................................................................................... 3-20

DPF HARNESS – VERTICAL MOUNT ATD (31-PIN TO 10 PIN CONNECTOR) 3-22

DPF HARNESS – HORIZONTAL MOUNT ATD (31-PIN TO 10-PIN

CONNECTOR/2-PIN CONNECTOR) ................................................................... 3-24

3.2 COMMON POWERTRAIN CONTROLLER ................................................................... 3-27

3.2.1 ENVIRONMENTAL CONDITIONS ............................................................................. 3-29

TEMPERATURE ................................................................................................... 3-29

WATER INTRUSION ............................................................................................ 3-29

3.2.2 CPC VEHICLE INTERFACE HARNESS .................................................................... 3-30

FREQUENCY INPUT ........................................................................................... 3-31

DIGITAL INPUTS .................................................................................................. 3-32

DIGITAL OUTPUTS .............................................................................................. 3-32

3.2.3 VIH WIRING ............................................................................................................... 3-34

TRUCK APPLICATIONS ...................................................................................... 3-34

VOCATIONAL APPLICATIONS ............................................................................ 3-38

COACH APPLICATIONS ...................................................................................... 3-42

FIRE TRUCK APPLICATIONS ............................................................................. 3-46

CRANE APPLICATIONS ...................................................................................... 3-50

TRANSIT BUS APPLICATIONS ........................................................................... 3-54

All information subject to change without notice. (Rev. 01/07) iii

TABLE OF CONTENTS

VIH TO MCM CONNECTOR WIRING .................................................................. 3-58

VIH POWER WIRING ........................................................................................... 3-61

WIRE RESISTANCES .......................................................................................... 3-63

COMMUNICATIONS – SAE J1939 DATA LINK ................................................... 3-63

COMMUNICATIONS – PROPRIETARY ENGINE-CAN DATA LINK .................... 3-65

3.2.4 POWER SUPPLY – 12 VOLT SYSTEM ..................................................................... 3-65

AVERAGE CURRENT DRAW .............................................................................. 3-66

BATTERY ISOLATOR ........................................................................................... 3-66

MAIN POWER SHUTDOWN ................................................................................ 3-67

3.2.5 FUSES ........................................................................................................................ 3-68

3.2.6 CONNECTORS .......................................................................................................... 3-70

DATA LINK CONNECTOR .................................................................................... 3-72

3.3 WIRES AND WIRING ..................................................................................................... 3-73

3.3.1 GENERAL REQUIREMENTS ..................................................................................... 3-73

3.3.2 GENERAL WIRE ....................................................................................................... 3-73

3.3.3 CRIMP TOOLS ........................................................................................................... 3-74

3.3.4 DEUTSCH TERMINAL INSTALLATION AND REMOVAL .......................................... 3-74

DEUTSCH TERMINAL INSTALLATION GUIDELINES ........................................ 3-74

DEUTSCH TERMINAL REMOVAL ....................................................................... 3-76

3.3.5 SPLICING GUIDELINES ............................................................................................ 3-78

CLIPPED AND SOLDERED SPLICING METHOD ............................................... 3-78

SPLICING AND REPAIRING STRAIGHT LEADS-ALTERNATE METHOD 1 ...... 3-80

SPLICING AND REPAIRING STRAIGHT LEADS - ALTERNATE METHOD 2 .... 3-83

SHRINK WRAP .................................................................................................... 3-85

STAGGERING WIRE SPLICES ........................................................................... 3-86

3.4 CONDUIT AND LOOM .................................................................................................... 3-87

3.5 TAPE AND TAPING ........................................................................................................ 3-89

3.6 SENSORS ....................................................................................................................... 3-91

3.6.1 FACTORY-INSTALLED SENSORS ............................................................................ 3-92

3.6.2 OEM-INSTALLED SENSORS ................................................................................... 3-94

3.6.3 AMBIENT AIR TEMPERATURE SENSOR ................................................................. 3-95

AMBIENT AIR TEMPERATURE SENSOR INSTALLATION ................................. 3-96

3.6.4 ENGINE COOLANT LEVEL SENSOR ....................................................................... 3-97

3.6.5 TURBO COMPRESSOR IN TEMPERATURE SENSOR ........................................... 3-101

3.6.6 VEHICLE SPEED SENSOR ....................................................................................... 3-102

MAGNETIC PICKUP ............................................................................................ 3-103

SAE J1939 DATA LINK ......................................................................................... 3-105

VSS ANTI-TAMPER ............................................................................................. 3-105

3.7 LAMPS ............................................................................................................................ 3-107

3.7.1 AMBER WARNING LAMP .......................................................................................... 3-107

AWL AND PASSMART ......................................................................................... 3-107

AMBER WARNING LAMP REQUIREMENTS AND GUIDELINES ....................... 3-107

WIRING REQUIREMENTS .................................................................................. 3-108

3.7.2 RED STOP LAMP ....................................................................................................... 3-108

RED STOP LAMP REQUIREMENTS AND GUIDELINES ................................... 3-109

RED STOP LAMP WIRING .................................................................................. 3-109

3.7.3 DPF REGENERATION LAMP ................................................................................... 3-110

iv All information subject to change without notice. (Rev. 01/07)

DDEC VI ELECTRONIC CONTROLS APPLICATION AND INSTALLATION

DPF REGENERATION LAMP REQUIREMENTS AND GUIDELINES ................. 3-110

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-110

3.7.4 HIGH EXHAUST SYSTEM TEMPERATURE LAMP .................................................. 3-111

HIGH EXHAUST SYSTEM TEMPERATURE LAMP REQUIREMENTS AND

GUIDELINES ........................................................................................................ 3-111

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-111

3.7.5 MALFUNCTION INDICATOR LAMP ........................................................................... 3-112

MALFUNCTION INDICATOR LAMP REQUIREMENTS AND GUIDELINES ....... 3-112

3.7.6 LOW OIL PRESSURE LAMP ..................................................................................... 3-113

REQUIREMENTS AND GUIDELINES ................................................................. 3-113

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-113

3.7.7 CRUISE ACTIVE LAMP ............................................................................................. 3-114

CRUISE ACTIVE LAMP REQUIREMENTS AND GUIDELINES .......................... 3-114

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-114

3.7.8 DECELERATION LAMP ............................................................................................. 3-115

DECELERATION LAMP REQUIREMENTS AND GUIDELINES .......................... 3-115

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-115

3.7.9 LOW BATTERY VOLTAGE LAMP .............................................................................. 3-116

LOW BATTERY VOLTAGE LAMP REQUIREMENTS AND GUIDELINES ........... 3-116

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-116

3.7.10 LOW COOLANT LEVEL LAMP .................................................................................. 3-117

LOW COOLANT LEVEL LAMP REQUIREMENTS AND GUIDELINES ............... 3-117

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-117

3.7.11 OPTIMIZED IDLE ACTIVE LAMP .............................................................................. 3-118

OPTIMIZED IDLE ACTIVE LAMP REQUIREMENTS AND GUIDELINES ........... 3-118

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-118

3.7.12 WAIT TO START LAMP .............................................................................................. 3-119

WAIT TO START LAMP REQUIREMENTS AND GUIDELINES .......................... 3-119

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-119

3.7.13 AGS2 BACKUP LAMP ................................................................................................ 3-120

AGS2 BACKUP LAMP REQUIREMENTS AND GUIDELINES ............................ 3-120

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-120

3.7.14 AGS2 CHECK TRANS LAMP ..................................................................................... 3-121

AGS2 CHECK TRANS LAMP REQUIREMENTS AND GUIDELINES ................. 3-121

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-121

3.7.15 AGS2 TRANS TEMP LAMP ....................................................................................... 3-122

AGS2 TRANS TEMP LAMP REQUIREMENTS AND GUIDELINES .................... 3-122

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 3-122

4 INPUTS AND OUTPUTS .................................................................................................... 4-1

4.1 INPUTS ........................................................................................................................... 4-3

4.1.1 AIR CONDITION STATUS .......................................................................................... 4-4

INSTALLATION ..................................................................................................... 4-4

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-4

4.1.2 ABS ACTIVE ............................................................................................................... 4-5

INSTALLATION ..................................................................................................... 4-5

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-5

All information subject to change without notice. (Rev. 01/07) v

TABLE OF CONTENTS

4.1.3 AUXILIARY SHUTDOWN #1 ...................................................................................... 4-6

INSTALLATION ..................................................................................................... 4-6

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-6

4.1.4 CLUTCH SWITCH ...................................................................................................... 4-7

INSTALLATION ..................................................................................................... 4-7

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-7

4.1.5 CRUISE CONTROL ON/OFF SWITCH ...................................................................... 4-8

INSTALLATION ..................................................................................................... 4-8

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-8

4.1.6 CRUISE CONTROL RESUME/ACCEL SWITCH AND SET/COAST SWITCH .......... 4-9

INSTALLATION ..................................................................................................... 4-9

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-9

DIAGNOSTICS ..................................................................................................... 4-9

4.1.7 DIAGNOSTIC REQUEST SWITCH ............................................................................ 4-10

INSTALLATION ..................................................................................................... 4-10

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-10

4.1.8 DUAL-SPEED AXLE SWITCH ................................................................................... 4-11

INSTALLATION ..................................................................................................... 4-11

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-11

4.1.9 ENGINE BRAKE DISABLE ......................................................................................... 4-12

INSTALLATION ..................................................................................................... 4-12

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-12

4.1.10 ENGINE BRAKE LOW & MEDIUM ............................................................................. 4-13

INSTALLATION ..................................................................................................... 4-13

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-13

4.1.11 FAN OVERRIDE ......................................................................................................... 4-13

INSTALLATION ..................................................................................................... 4-13

4.1.12 FAST ENGINE HEAT UP SWITCH ............................................................................ 4-14

INSTALLATION ..................................................................................................... 4-14

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-14

4.1.13 IDLE VALIDATION 1 & IDLE VALIDATION 2 .............................................................. 4-15

INSTALLATION ..................................................................................................... 4-15

4.1.14 LIMITERS FOR TORQUE, ENGINE SPEED, AND VEHICLE SPEED ..................... 4-15

INSTALLATION ..................................................................................................... 4-15

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-15

4.1.15 OPTIMIZED IDLE HOOD TILT SWITCH .................................................................... 4-16

INSTALLATION ..................................................................................................... 4-16

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-16

4.1.16 OPTIMIZED IDLE THERMOSTAT .............................................................................. 4-17

INSTALLATION ..................................................................................................... 4-17

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-17

4.1.17 PARK BRAKE SWITCH .............................................................................................. 4-18

INSTALLATION ..................................................................................................... 4-18

PROGRAMMING REQUIREMENTS & FLEXIBILITY .......................................... 4-18

4.1.18 REGEN SWITCH ........................................................................................................ 4-19

INSTALLATION ..................................................................................................... 4-19

PROGRAMMING REQUIREMENTS AND FLEXIBILITY ..................................... 4-19

vi All information subject to change without notice. (Rev. 01/07)

Indice

Altri manuali Detroit Diesel Motore

Detroit Diesel

Detroit Diesel GM Bedford 220 Manuale utente

Detroit Diesel

Detroit Diesel EPA07 MBE 4000 Manuale utente

Detroit Diesel

Detroit Diesel V 71 Series Manuale utente

Detroit Diesel

Detroit Diesel 60 Manuale

Detroit Diesel

Detroit Diesel MBE4000 Manuale utente

Detroit Diesel

Detroit Diesel MBE4000 Manuale utente

Detroit Diesel

Detroit Diesel MBE 900 Manuale utente

Detroit Diesel

Detroit Diesel MBE4000 Manuale utente

Detroit Diesel

Detroit Diesel 92 Series Manuale utente

Detroit Diesel

Detroit Diesel DD15 EuroIV Manuale utente

Detroit Diesel

Detroit Diesel 8 V 4000 M60 R Manuale utente

Detroit Diesel

Detroit Diesel MBE4000 Guida utente

Detroit Diesel

Detroit Diesel MBE 4000 Istruzioni per l'uso e l'installazione

Detroit Diesel

Detroit Diesel EPA04 MBE 4000 Manuale

Detroit Diesel

Detroit Diesel Series 60 EGR Manuale utente

Detroit Diesel

Detroit Diesel EPA04 MBE 900 Manuale utente

Detroit Diesel

Detroit Diesel MBE4000 Istruzioni per l'uso e l'installazione

Detroit Diesel

Detroit Diesel 60 Manuale utente

Detroit Diesel

Detroit Diesel 53 Series Manuale

Detroit Diesel

Detroit Diesel MBE 4000 DDEC VI Manuale utente

Detroit Diesel

Detroit Diesel V 71 Series Manuale utente

Detroit Diesel

Detroit Diesel DDFP Series Manuale

Detroit Diesel

Detroit Diesel EPA07 MBE 4000 Istruzioni per l'uso e l'installazione

Detroit Diesel

Detroit Diesel 60 Manuale utente

Manuali Motore popolari di altre marche

Rotax

Rotax 125 senior MAX evo Manuale utente

Kohler

Kohler K361 Manuale utente

MTD

MTD OHV Series Manuale utente

Kohler

Kohler COMMAND CH18-745 Manuale utente

Mercury

Mercury D4.2L D-Tronic Manuale utente

Selve

Selve SE Plus-RC Series Manuale utente

Perkins

Perkins 1206E-E66TA Manuale utente

Skov

Skov DA 174 Manuale

Rossi

Rossi TX11 Series Manuale utente

Siemens

Siemens SIMOTICS T-1FW3 Foglio di istruzioni

AL-KO

AL-KO PRO 350 Manuale utente

MTU

MTU 12 V 4000 Lx4 Manuale utente

Nanni

Nanni N3.30 Manuale di istruzioni

Nanni

Nanni N5.160 CR2 Manuale utente

KSB

KSB SuPreme Series Istruzioni per l'installazione

Hiwin

Hiwin EM1 Series Manuale utente

Rotax

Rotax 912 i series Istruzioni operative

Siemens

Siemens SIMOTICS XP 1MB1 Manuale utente