DEUTSCHMANN AUTOMATION UNIGATE EL-DeviceNet Manuale utente

Instruction Manual

Universal Fieldbus-Gateway

UNIGATE®EL - DeviceNetTM



Deutschmann Automation GmbH & Co. KG

www.deutschmann.com | wiki.deutschmann.de

Manual Art.-No.: V4149E

22.6.17 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet™ V. 1.0 4

Deutschmann Automation GmbH & Co. KG

1 Information on CE marking of the module . . . . . . . . . . . . . . . . 9

1.1 EU Directive EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 Scope of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 Note installation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4 Installation of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5 Working on switch cabinets . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Information for the machine manufacturers . . . . . . . . . . . . . . 10

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 EU Machinery Directive . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.1 UNIGATE®EL software flow-chart . . . . . . . . . . . . . . . . . . . . 12

3.2 UNIGATE®block diagram . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3 UNIGATE®application diagram . . . . . . . . . . . . . . . . . . . . . . 13

4 Operation modes of the Gateway. . . . . . . . . . . . . . . . . . . . 14

4.1 Configuration mode (config mode) . . . . . . . . . . . . . . . . . . . . 14

4.1.1 Data structure on the Ethernet-Side in configuration mode . . . . . . . . . . . 14

4.2 Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.3 Data exchange mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 RS-interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1 RS-interfaces at the UNIGATE®EL . . . . . . . . . . . . . . . . . . . . 16

5.2 Buffer sizes at the UNIGATE®EL . . . . . . . . . . . . . . . . . . . . . 16

5.3 Framing Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6 The Debug-interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1 Overview of the Debug-interface . . . . . . . . . . . . . . . . . . . . . 17

6.2 Starting in the Debug-mode . . . . . . . . . . . . . . . . . . . . . . . . 17

6.3 Communication parameter for the Debug-interface . . . . . . . . . . . . 17

6.4 Possibilities with the Debug-interface . . . . . . . . . . . . . . . . . . . 17

6.5 Commands of the Debug-interface . . . . . . . . . . . . . . . . . . . . 17

7 Mode of operation of the system . . . . . . . . . . . . . . . . . . . . 19

7.1 General explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7.2 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7.3 Data exchange DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . 19

7.3.1 Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7.4 Possible data lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8 Generating a Script . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8.1 What is a Script? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8.2 Memory efficiency of the programs . . . . . . . . . . . . . . . . . . . . 20

8.3 What can you do with a Script device? . . . . . . . . . . . . . . . . . . 20

8.4 Independence of buses . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8.5 Further settings at the Gateway . . . . . . . . . . . . . . . . . . . . . . 20

8.6 The use of the PROTOCOL DEVELOPER . . . . . . . . . . . . . . . . 21

8.7 Accuracies of the baud rates . . . . . . . . . . . . . . . . . . . . . . . 21

8.8 Script processing times . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9 Hardware ports, switches and LEDs . . . . . . . . . . . . . . . . . . 23

9.1 Device labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Deutschmann Automation GmbH & Co. KG

5 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet V. 1.0 22.6.17

9.2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9.2.1 Connector to the external device (RS-interface) . . . . . . . . . . . . . . . . .23

9.2.2 Connector supply voltage and DEBUG-interface. . . . . . . . . . . . . . . . .24

9.2.3 Ethernet interface connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9.2.4 DeviceNet-connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

9.2.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9.3 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9.3.1 LED "Link/Act." . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9.3.2 LED "Power/State" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9.3.3 LEDs 1 / 2 / 4 / 8 (Error No. / Select ID) . . . . . . . . . . . . . . . . . . . . .25

9.3.4 LED "State" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

9.3.5 LED "Bus Power" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

9.3.6 LED "Bus State" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

9.4 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

9.4.1 Termination Rx 422 + Tx 422 (serial interface). . . . . . . . . . . . . . . . . .26

9.4.2 Rotary coding switches S4 + S5 (serial interface) . . . . . . . . . . . . . . . . 26

9.4.3 Termination (DeviceNet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

9.4.4 DIP-switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10 Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.1 Error handling at UNIGATE®EL . . . . . . . . . . . . . . . . . . . . . 28

10.1.1 Error on the extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

11 Installation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11.1 Installation of the module . . . . . . . . . . . . . . . . . . . . . . . . . 31

11.1.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

11.1.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

11.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11.2.1 Connection systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

11.2.2 DeviceNet communication interface . . . . . . . . . . . . . . . . . . . . . . . 32

11.2.3 Line routing, shield and measures to combat interference voltage. . . . . . . . 32

11.2.4 General information on line routing . . . . . . . . . . . . . . . . . . . . . . . . 32

12 Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

13 DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

13.1 The Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

13.2 EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

13.2.1 Sample EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

13.3 DeviceNet™ information . . . . . . . . . . . . . . . . . . . . . . . . . 37

14 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

14.1 Network-addresses, network-connections . . . . . . . . . . . . . . . . 38

14.2 TCP-connection setup . . . . . . . . . . . . . . . . . . . . . . . . . . 38

14.3 Data exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

14.3.1 TCP or UDP? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

14.4 Data exchange mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

14.5 UNIGATE®-SCAN-function . . . . . . . . . . . . . . . . . . . . . . . . 39

15 Implemented protocols in UNIGATE®EL . . . . . . . . . . . . . . . . 40

15.1 Implemented protocols (Transport protocols at the EL interface) . . . . . 40

15.2 Configuration options for the individual transport protocols . . . . . . . . 41

22.6.17 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet™ V. 1.0 6

Deutschmann Automation GmbH & Co. KG

15.2.1 Parameter TCP response time (0 off 1..65 sec). . . . . . . . . . . . . . . . . 41

15.3 Operation of individual transport protocols . . . . . . . . . . . . . . . . 42

15.3.1 TCP server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

15.3.2 UDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

15.3.3 TCP (server). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

15.3.4 TCP (client) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

15.3.5 Modbus TCP (server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

15.3.6 Modbus TCP (client). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

15.3.7 Universal Modbus TCP Server . . . . . . . . . . . . . . . . . . . . . . . . . 48

15.3.8 Universal Modbus TCP (client) . . . . . . . . . . . . . . . . . . . . . . . . . 50

15.4 Delivery status (factory setting) . . . . . . . . . . . . . . . . . . . . . . 52

15.4.1 Erstinbetriebnahme (Quick Start) . . . . . . . . . . . . . . . . . . . . . . . . 52

15.5 Trigger Byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

15.6 Length Byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

15.7 Swap word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

16 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

16.1 Device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

16.1.1 Interface data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

17 Commissioning guide . . . . . . . . . . . . . . . . . . . . . . . . . . 56

17.1 Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

17.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

17.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

17.4 Dimensional drawing UNIGATE®EL - DeviceNet™ . . . . . . . . . . . 56

17.5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

17.6 Setting the DeviceNet™ address and baud rate . . . . . . . . . . . . . 57

17.7 DeviceNet™ connection . . . . . . . . . . . . . . . . . . . . . . . . . 57

17.8 Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

17.9 Connection to the process device . . . . . . . . . . . . . . . . . . . . . 57

17.10 Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . 57

17.11 Shield connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

17.12 Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

18 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

18.1 Returning a device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

18.2 Downloading PC software . . . . . . . . . . . . . . . . . . . . . . . . . 58

19 Annex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

19.1 Explanations of the abbreviations . . . . . . . . . . . . . . . . . . . . . 59

19.2 Hexadecimal table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Deutschmann Automation GmbH & Co. KG

7 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet V. 1.0 22.6.17

22.6.17 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet™V. 1.0 8

Deutschmann Automation GmbH & Co. KG

Disclaimer of liability

We have checked the contents of the document for conformity with the hardware and software

described. Nevertheless, we are unable to preclude the possibility of deviations so that we are

unable to assume warranty for full compliance. The information given in the publication is,

however, reviewed regularly. Necessary amendments are incorporated in the following editions.

We would be pleased to receive any improvement proposals which you may have.

This document may not be passed on nor duplicated, nor may its contents be used or disclosed

unless expressly permitted. Violations of this clause will necessarily lead to compensation in

utility-model patents.

Information on CE marking of the module Deutschmann Automation GmbH & Co. KG

9 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet™V. 1.0 22.6.17

1 Information on CE marking of the module

1.1 EU Directive EMC

The following applies to the module described in this User Manual:

Products which bear the CE mark comply with the requirements of EU Directive „Electromagnetic

Compatibility“ and the harmonized European Standards (EN) listed therein.

The EU Declarations of Conformity are available at the following location for perusal by the

responsible authorities in accordance with the EU Directive, Article 10:

Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Straße 8, 65520 Bad Camberg, Ger-

many.

1.2 Scope of application

1.3 Note installation guidelines

The module complies with the requirements if you

1. comply with the installation guidelines described in the User Manual when installing and oper-

ating the module.

2. also follow the rules below on installation of the equipment and on working on switch cabinets.

1.4 Installation of the unit

Modules must be installed in electrical equipment rooms/areas or in enclosed housings (e.g.

switch boxes made of metal or plastic). Moreover, you must earth the unit and the switch box

(metal box) or at least the top-hat rail (plastic box) onto which the module has been snapped.

1.5 Working on switch cabinets

In order to protect the modules against static electrical discharge, the personnel must discharge

themselves electrostatically before opening switch cabinets or switch boxes.

The modules are designed for use in the industrial sector and comply with the following

requirements.

Scope of application Requirement applicable to

Emitted interference Interference immunity

Industry EN 55011, cl. A (2007) EN 61000-6-2 (2005)

22.6.17 UNIGATE®fieldbus gateway UNIGATE®EL - DeviceNet™V. 1.0 10

Deutschmann Automation GmbH & Co. KG Information for the machine manufacturers

2 Information for the machine manufacturers

2.1 Introduction

The UNIGATE®module does not constitute a machine as defined by the EU "Machinery“

Directive. Consequently, the module does not have a Declaration of Conformity in relation to the

EU Machinery Directive.

2.2 EU Machinery Directive

The EU Machinery Directive stipulates the requirements applicable to a machine. The term

"machine" is taken to mean a totality of connected parts or fixtures (see also EN 292-1, Para-

graph 3.1)

The module is a part of the electrical equipment of the machine and must thus be included by the

machine manufacturer in the Declaration of Conformity process.

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