Diamond Systems Tritan Manuale utente

Triton Assembly Instructions Revision 0.9 November 2007 Page 1 of 11

Assembly Instructions

Triton Enclosure for Poseidon

With Data Acquisition

November, 200

V0.9

DSC Document # 521002

Diamond Systems Corp.

(650) 810-2500

www.diamondsystems.com

This ocument escribes how to assemble a Trriton enclosure with a Diamon Systems Posei on EPIC SBC with

ata acquisition. The Triton Enclosure will hol the Posei on SBC, the Posei on Panel I/O Boar , an optional

har isk rive an up to 3 PC/104-Plus expansion boar s.

Quick List of Assembly Steps

1. Attach Spacers to Base Plate................................................................................................4

2. Remove Posei on Stan offs .................................................................................................4

3. Install IDE Flash isk or IDE Cable (Optional)........................................................................4

4. Attach Posei on Boar to Base Plate....................................................................................5

5. Attach Panel I/O Boar to the Posei on SBC........................................................................6

6. Attach Triton Enclosure Face Plate to Posei on Panel I/O Boar Assembly ........................7

7. Attach Dual Serial Cable for COM3 an COM4.....................................................................7

8. Attach Triton Power Button....................................................................................................8

9. Install Data Acquisition Cables ..............................................................................................9

10. Install Power Supply (Optional) .............................................................................................9

11. Install Har Drive (Optional) ................................................................................................10

12. Install the Triton U-Frame Bo y...........................................................................................11

13. Install the Cooling Fan (optional).........................................................................................11

14. Attach Top Plate ..................................................................................................................11

Triton Assembly Instructions Revision 0.9 November 2007 Page 2 of 11

Triton Enclosure Kit Contents

The Triton Enclosure Kit comes with all the elements necessary to buil a complete functional computer system

base on the Posei on EPIC Single Boar Computer. The only a itional item require is the Posei on boar

itself. The Kit inclu es:

ITEM DSC PART NO. DESCRIPTION

1 7812102 CASE TOP, TRITON_STANDARD

2 7812101 CASE BOTTOM, TRITON_POSEIDON

3 7812000 CASE BODY, TRITON

4 7812300 FRONT PLATE,TRITON,POSEIDON (with ata acquisition)

7812050 CF COVER PLATE, TRITON (not shown)

5 6981094 Cable - Posei on Utility with Power Switch

6 6982020 Cable - Analog I/O (2mm, 2x20 IDC40 to Centronics 50 connector)

7 6982021 Cable - Digital I/O (2mm, 2x17 IDC34 to DB37 connector)

8 6981081 Cable - Dual Serial COM3/COM4 (2mm, 2x10 crimp to 2x DB9M)

9 PNL-PSD-01 Posei on Panel I/O Boar

10 PS-5V-04 AC power supply

11 6981093 AC A apter to DB9 power transition cable

12 6801021 Fan Assembly Kit

13 6801022 Triton Enclosure Har ware Kit

14 6981098 Triton fan Y-Cable

Triton Assembly Instructions Revision 0.9 November 2007 Page 3 of 11

Triton Hardware Kit

The Triton Har ware Kit contains all the components for assembling boar s to the Triton Enclosure Base Plate an

for assembling the enclosure.

This har ware kit inclu es the following items:

QTY DSC PART NO. DESCRIPTION

18 6810061 FHMS, Phillips, 6-32 UNC x 1/4", Stl/Zn (RoHS) (sheet metal assembly)

8 6843014 FF spacer, 4-40 x 14mm, (RoHS) ALUM hex

8 6810046 FHMS, 4-40 x 1/4, Philips, Stl/Zn (RoHS) (boar assembly)

4 6890261 (RUBBER FEET) Threa e Rubber Bumpers, Recesse , 1/2"x1/4", 6-32

6 6810041 Screw, pan hea phillips, 4-40 x 1/4 (PC/104, panel boar assembly)

16 6850120 Jack Screw 3/16" hex x 3/16" L

Triton Enclosure hardware kit (new)

Triton Enclosure Har ware Kit #6801022

Components, left to right:

♦ 3/16” Jack Screws

♦ 14mm spacer

♦ #4 Flat hea screw

♦ #4 Pan hea screw

♦ 6-32 Flat hea screw

Triton Fan Assembly Kit

The Triton Enclosure Kit contains the parts to install an optional cooling fan in the Triton Enclosure. The cooling fan

is require in the event that the ambient operating temperature surroun ing the Triton Enclosure excee s 70°C for

the 1.0GHz Posei on boar or 50°C for the 2.0GHz Posei on boar .

This Fan Assembly Kit inclu es the following items:

QTY DSC PART NO. DESCRIPTION

1 6880024 5v cooling fan

4 6810048 FHMS, 4-40 x 3/4", Phillips, Stl/Zn (RoHS)

4 6820041 4-40 HEX Nut, Nylock, Stl/Zn (RoHS)

Triton Assembly Instructions Revision 0.9 November 2007 Page 4 of 11

Assembly Steps

Before assembling the system, be sure that the Posei on SBC boar is configure properly. Refer to the Posei on

User Manual or FastStart Gui e for configuration options.

1. Attach Spacers to Base Plate

Install qty. 8 14mm F/F hex spacers to the base plate with 8 of the 4-40 x 1.4 Philips flat hea screws. The screws

are inserte through the bottom (painte ) si e of the front panel into one female en of the spacers. The spacers

mount on the aluminum (unpainte ) si e of the base platel.

Inside of base plate showing 14mm F/F spacers installed

2. Remove Poseidon Standoffs

The Posei on SBC is shippe with four stan offs installe at the four mounting holes, each secure with a 7mm

stan off at the top of the boar . Remove the stan offs provi e with the Posei on boar by unscrewing the four

7mm stan offs at the top four corners of the boar . Save the four 7mm stan offs for the next step.

3. Install IDE Flashdisk or IDE Cable (Optional)

You can install either an IDE flash isk mo ule or an IDE cable for a har rive onto the CPU. Since there is only

one IDE connector – CN2, you cannot install both at the same time irectly on the boar . To use more than one

IDE evice on a CPU, please see the Posei on FastStart Gui e for configuration information.

3.1 Flashdisk Module

If you are installing a flash isk mo ule onto the Posei on SBC boar , install it now. The flash isk mo ule comes

with its own har ware kit, inclu ing qty. 2 #2-56 pan hea screws, one #2-56 1/4” spacer, an one #2 washer. This

har ware is use to hol the flash isk onto the boar an prevent it from coming loose from vibration. Make sure to

set the master/slave jumper to the master position since this is the only IDE evice in the system.

Triton Assembly Instructions Revision 0.9 November 2007 Page 5 of 11

Flashdisk module with hardware Hardware mounted onto flashdisk module

First attach one screw through the top of the flash isk an fasten the washer an spacer on the other si e. Note

the position of the washer an spacer in the right photograph above. Both the washer an spacer are require to

maintain the proper mounting istance. Next install the flash isk assembly onto CN2 of the Posei on SBC. Insert

the remaining screw through the bottom of the CPU boar .

Flashdisk mounted onto oseidon SBC

3.2 IDE Drive and Cable

If you are installing an IDE rive in the Triton enclosure, attach the IDE cable (DSC #6981004 or equivalent, sol

separately) onto CN2 of the CPU now. Install it so that it hangs out over the e ge of the boar . Installation of the

har rive onto the Triton Enclosure is explaine in Step 6 below.

4. Attach Poseidon Board to Base Plate

Install the Posei on SBC over the 8 spacers on the base plate. Fasten the Posei on boar by attaching the four

7mm spacers remaining from step #2 through the top of the Posei on boar at the four corner mounting holes. If

you have an IDE cable installe , fol the cable an route it between the Posei on boar an the base plate towar

the back of the boar .

Triton Assembly Instructions Revision 0.9 November 2007 Page 6 of 11

Edge view showing 7mm and 14mm spacers

If you are using any a itional PC/104 or PC/104-Plus expansion car s in your system, screw four 0.6” PC/104

stan offs provi e with your expansion PC/104 car (or in the Diamon Systems MTG-104 provi e with the

Posei on Development Kit) through the top of the Posei on boar into the four stan offs un er the four PC/104

mounting holes in the mi le of the Posei on boar (See photo).

If you are not using any a itional PC/104 or PC/104-Plus expansion car s in your system, screw four pan hea 4-

40 x ¼” screws provi e in the Triton Enclosure Har ware Kit into the four PC/104 mounting holes in the mi le of

the Posei on boar (See photo).

oseidon board installed onto base plate

5. Attach Panel I/O Board to the Poseidon SBC

Install the Panel I/O Boar onto the Posei on SBC. Make sure that all connectors seat properly. Secure the boar

with two pan-hea Philips 4-40 x ¼” screws provi e in the Triton Enclosure Har ware Kit.

PC/104 Stan offs /

screws go here

Triton Assembly Instructions Revision 0.9 November 2007 Page 7 of 11

Side view of oseidon SBC mounted on base plate with panel I/O board installed

6. Attach Triton Enclosure Face Plate to Poseidon Panel I/O Board Assembly

Attach the Triton Enclosure face plate to the Posei on SBC – Panel I/O Boar – Base Plate Assembly. If

necessary remove the 8 securing har ware jack screws from the four Dsub connectors on the Panel I/O boar (the

two DB9 serial connectors, the DB9 female power input connector an the DB15 female VGA connector. Position

the face plate with the bottom of the face plate ON TOP of the base plate, an hol the face plate in place by

reattaching the jack screws to the three DB9 an one DB15 connectors. If necessary, jack screws are provi e in

the Triton Enclosure har ware kit. Occasionally it may be ifficult to insert one or two of the screwlocks. This is just

a minor alignment problem ue to tolerance in the corner mounting holes. You can overcome it by loosening all

screws, inclu ing the 4 corner mounting screws, an then tightening them once all are inserte .

It is recommen e that you o not attach the Triton Face Plate to the Base Plate with the two flat hea screws until

the U-Frame has been installe in Step 12 below.

Face late showing 8 jack screws installed into 4 Dsub connectors

. Attach Dual Serial Cable for COM3 and COM4

Attach the Dual Serial Cable, DSC#6981081 to the Triton Enclosure Face Plate by removing the four securing

har ware jack screws (if necessary) from the two DB9 connectors on the cable. Place the two DB9 connectors

through the two openings on the Face Plate labele COM3 an COM4, installing the COM4 connector first, then

Triton Assembly Instructions Revision 0.9 November 2007 Page 8 of 11

the COM3 connector. The DB9 connector with the re pin 1 in icator wire goes into the COM3 opening. Secure

the connectors in place by reattaching the four jack screws onto the two DB9 connectors. Connect the 2x10 2mm

connector at the other en of the Dual Serial Cable to connector CN3 on the Posei on Panel I/O Boar .

DSC cable #6981081 installed in the face plate and connected to CN3 of the panel I/O board

8. Attach Triton Power Button

Attach the Triton Power Button to the face plate by inserting the 2x6 2mm connector on the Triton Power Button

interface cable (DSC#6981094) through the face plate from the front towar the Posei on boar . Push the power

button firmly into the face plate. Connect the 2x6 2mm connector to the Posei on Panel I/O Boar utility connector

CN1.

Triton ower Button (DSC cable #6981094) installed and connected to panel I/O board

Triton Assembly Instructions Revision 0.9 November 2007 Page 9 of 11

9. Install Data Acquisition Cables

Install the ata acquisition cables. First, install the Triton Analog I/O Cable (DSC#6982020). Attach the Centronics

50 pin connector to the face plate by placing the connector through the face plate opening labele Analog I/O with

the re pin 1 wire facing towar the right han e ge of the system (looking from the front of the face plate). Secure

the connector with two 3/16” jack screws provi e with the Triton Enclosure Har ware Kit. You may nee to

remove the connector locking brackets to complete this installation. Plug the 2x20 2mm connector at the other en

of the cable to connector CN13 of the Posei on boar .

Next, install the Triton Digital I/O Cable (DSC #6982021). Attach the DB37 female connector to the face plate by

placing the connector through the face plate opening labele Digital I/O, with the re pin 1 wire facing towar the

right han e ge of the system. Secure the connector with two 3/16” jack screws provi e with the Triton Enclosure

Har ware Kit. Plug the 2x17 wmm connector at the other en of the cable to connector CN12 on the Posei on

Boar .

DSC cables #6982020 and #6982021 installed in the face plate and connected to connectors CN13 and

CN12 respectively on the oseidon board

10. Install Power Supply (Optional)

After you install the CPU boar , you may nee to a a Jupiter-MM power supply to the Posei on boar . Using the

optional two-wire power cable DSC #6981092, connect the Jupiter-MM power supply to the white 6-pin .156

connector on the left si e of the panel I/O boar . With this configuration, the Triton Enclosure Power Button is

inoperative.

Triton Assembly Instructions Revision 0.9 November 2007 Page 10 of 11

Jupiter-MM power supply Jupiter-MM power supply attached to oseidon

11. Install Hard Drive (Optional)

If you are installing a har rive into the system, install it to the Triton U-Frame using mounting har ware provi e

with your isk rive. You might want to install the 44-pin IDE cable from Step 3 before attaching the HDD to the

enclosure bo y. Check the label on the har rive for pin 1 i entification. Make sure the har rive is configure for

master. This information is also printe on the har rive label.

The connector en of the har rive can face either left or right. Check the esire routing for the IDE cable an

orient the har rive in the most efficient irection. In most cases, the best orientation is for the IDE rive connector

facing left when viewe from the front of the system.

Ben the IDE cable own an to the right as shown in the photo above right. In this manner pin 1 will be in the

proper location for installing onto the IDE rive later.

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