Dick SM-200 TE Manuale utente
Friedr. Dick GmbH & Co. KG · PO Box 1173 · 73777 Deizisau · GERMANY
Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Web: www.dick.de · E-mail: [email protected] ·
No. 9 8320 4252 Vers.2 / 11-2017
Operating Instructions (Translation)
SM-200 TE
3~400 V - 50-60 Hz
Grinding and Honing Machine
Art. No. 98320005 with a universal grinding arm
Art. No. 98320000 with a radial grinding arm
GB
Manufacturer and customer service address
Friedr. Dick GmbH & Co. KG
PO Box 1173
73777 Deizisau
GERMANY
Copyright
© 2016 Friedr. Dick GmbH & Co. KG.
These operating instructions are protected by copyright; all rights are reserved.
These operating instructions may not be reproduced or copied, either in full or
in part, without the prior consent of Friedr. Dick GmbH & Co. KG. Infringements
are subject to compensation claims and can result in criminal prosecution.
Also visit the Friedr. Dick YouTube channel.
https://www.youtube.com/user/FriedrDick/videos
Videos show the operation of the Friedr. Dick machines.
SM-200 TE Grinding and Honing Machine 3
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1. User Information.............................................................................5
1.1 General................................................................................................. 5
1.2 Symbols and conventions .................................................................... 5
1.3 Symbols................................................................................................ 6
2. Delivery, Transport and Storage...................................................7
2.1 Delivery ................................................................................................ 7
2.2 Package contents................................................................................. 7
2.3 Unpacking ............................................................................................ 7
2.4 Transportation ...................................................................................... 8
2.5 Storage location ................................................................................... 9
3. Product Liability ...........................................................................10
4. Environmental Protection............................................................10
5. Safety.............................................................................................11
5.1 Meaning of the warnings .................................................................... 11
5.2 Intended use....................................................................................... 11
5.3 General safety instructions................................................................. 12
5.5 Signage .............................................................................................. 17
5.6 Covers................................................................................................ 18
6. Design and Function....................................................................19
6.1 Technical data.................................................................................... 19
6.2 Overview ............................................................................................ 21
6.3 Design and Function .......................................................................... 22
6.4 Covers................................................................................................ 26
7. Putting the Machine into Operation............................................27
7.1 Installing the machine......................................................................... 27
7.2 Mounting the grinding arm.................................................................. 28
7.3 Removing the dressing tool................................................................ 29
7.4 Setting up the cooling water unit ........................................................ 29
7.5 Filling the cooling water unit ............................................................... 29
7.6 Electrical connection .......................................................................... 30
7.7 Performing test runs ........................................................................... 30
8. Setting up the Machine ................................................................33
8.1 Switching on the grinding and honing machine.................................. 33
8.2 Switching off the grinding and honing machine.................................. 34
8.3 Adjusting the wet grinding belt ........................................................... 34
8.4 Setting the cooling water supply......................................................... 36
8.5 Setting the guard ring ......................................................................... 37
8.6 Setting the universal grinding arm...................................................... 37
8.7 Setting the grinding radius on the universal grinding arm .................. 39
8.8 Setting the radial grinding arm ........................................................... 40
8.9 Setting the grinding radius on the radial grinding arm........................ 41
8.10 Clamping the grinding plate................................................................ 43
8.11 Setting up special solutions for circular blades .................................. 45
SM-200 TE Grinding and Honing Machine
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9. Machining Workpieces ................................................................ 48
9.1 Sharpening machine knives ............................................................... 48
9.2 Clamping and unclamping knives in grinding plates........................... 48
9.3 Sharpening knives .............................................................................. 49
9.4 Machine knives with a bevelled contoured cutting edge .................... 50
9.5 Deburring and polishing machine knives............................................ 52
9.6 Sharpening circular blades ................................................................. 54
9.7 Grinding hand knives and cleavers .................................................... 55
9.8 Polishing workpieces .......................................................................... 58
10. Servicing and Maintenance......................................................... 59
10.1 Cleaning the SM-200 TE grinding and honing machine ..................... 59
10.2 Dressing the grinding wheel ............................................................... 60
10.3 Changing the grinding wheel .............................................................. 61
10.4 Changing the wet grinding belt ........................................................... 62
10.6 Readjusting the ribbed belt................................................................. 65
10.7 Readjusting the V-belt ........................................................................ 66
10.8 Adjusting the wedge on the lift rod ..................................................... 67
10.9 Troubleshooting.................................................................................. 69
11. Accessories and Spare Parts...................................................... 72
11.1 Accessories ........................................................................................ 72
11.2 Spare parts ......................................................................................... 73
11.3 Circuit diagram ................................................................................... 73
11.4 Ordering accessories and spare parts................................................ 73
12. EC Declaration of Conformity ..................................................... 75
SM-200 TE Grinding and Honing Machine 5
User Information
1
1. User Information
1.1 General
These operating instructions are an integral part of the SM-200 TE
grinding and honing machine with the serial number indicated on
the type plate (the type plate is located on the back of the SM-200
TE grinding and honing machine).
The operating instructions must be kept close at hand at all times.
They contain important information and instructions for safe,
proper and economic use of the SM-200 TE grinding and honing
machine. They must have been read and understood by each per-
son before this person can be entrusted with the following work
using the SM-200 TE grinding and honing machine:
• Putting the machine into operation,
•Operating,
• Servicing.
The operating instructions must be followed during all work on and
with the SM-200 TE grinding and honing machine. Following the
information and instructions helps to prevent hazards, to reduce
repair costs and to increase the reliability and life of the SM-200 TE
grinding and honing machine.
The technical information and instructions for use in these operat-
ing instructions are up-to-date and correct on delivery of the SM-
200 TE grinding and honing machine. Friedr. Dick GmbH & Co. KG
reserves the right to further develop the design and to make
changes without notice.
All directional information is given from the view of the user.
1.2 Symbols and conventions
Instructions
Sequences of actions, which must be carried out in the given order
are specified as a numbered list. Example:
1Instruction step 1.
2Instruction step 2.
SM-200 TE Grinding and Honing Machine
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User Information
1
Lists
Lists without a particular order that have to be followed are shown
as a list with bullet points or indent markings. Example:
• Property A
- Detail 1
- Detail 2
• Property B
1.3 Symbols
Important or particularly useful information is highlighted by way of
symbols so that it is readily recognised.
WARNING
This symbol denotes a warning, which must always be noted and
followed.
• For more information on the meaning of the warnings,
refer to the Safety chapter.
MANDATORY
This symbol indicates instructions, which must be complied with
for safety reasons.
NOTE, TIP
This symbol denotes general information, which contains user tips
and useful information.
SM-200 TE Grinding and Honing Machine 7
Delivery, Transport and Storage
2
2. Delivery, Transport and Storage
2.1 Delivery
The SM-200 TE grinding and honing machine is delivered in a
cardboard box on a Euro pallet.
Use a suitable means of transport to move the delivered grinding
and honing machine in its packaging, e.g. a forklift or hydraulic pal-
let truck.
Do not stack the machine. Do not place any objects on the packed
machine.
2.2 Package contents
• a) SM-200 TE grinding and honing machine with a stand
b) SM-200 TE Grinding and honing machine
• Radial or linear grinding arm - not mounted
• Double grinding lever
• Cooling water unit
• Connecting hose
• Return hose (b)
• Foot pedal
• Dressing device
•Tool
• Polishing compound
• Operating instructions
2.3 Unpacking
Unpack the SM-200 TE grinding and honing machine immediately
after receipt and check whether there is damage or defects on the
SM-200 TE grinding and honing machine caused by the transpor-
tation. Also check the package contents to ensure that the delivery
is complete.
Report any defects immediately. Complaints made at a later date
can no longer be recognized.
Keep the invoice for the entire warranty period as proof of pur-
chase.
SM-200 TE Grinding and Honing Machine
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Delivery, Transport and Storage
2
In case of complaints, write to Friedr. Dick GmbH & Co. KG,
enclose the original invoice and a precise description of the
defects.
Before returning the product, wait for the manufacturer's reply in
order to initiate the necessary steps.
Friedr. Dick GmbH & Co. KG does not pay any transport costs for
returns that have not been explicitly approved.
Keep the original box for any necessary returns in order to prevent
transport damage.
2.4 Transportation
Please note the following when transporting the SM-200 TE grind-
ing and honing machine after unpacking or starting it up:
• Use a suitable means of transport to move the machine,
e.g. a forklift or hydraulic pallet truck.
• The machine is fixed to the machine base with retaining
hooks on a Euro pallet for transportation purposes. Remove
the retaining hooks when unpacking the machine.
WARNING
Risk of injury when carrying and moving the grinding and
honing machine
• Do not carry the SM-200 TE grinding and honing machine.
This will risk damage to health.
• If the SM-200 TE grinding and honing machine starts to move
uncontrollably during transportation, this will risk damage to
the health of people in its vicinity.
CAUTION
Risk of damage to the SM-200 TE grinding and honing
machine during transportation.
• Disassemble the grinding arm before transportation.
SM-200 TE Grinding and Honing Machine 9
Delivery, Transport and Storage
2
• Use a crane and sling for lifting the machine. Use suitable
slings or lifting straps. The weight of the machine without the
stand is 98 kg. Place the slings outside the machine base on
the machine frame.
• A forklift may fit under the lower struts of the table in
a machine with a stand.
Make sure when lifting the machine with a stand with a suita-
ble sling that the sling does not get pulled over the tray in the
middle of the machine. The tray will then be damaged.
2.5 Storage location
Store the machine in a dry place. The storage location must be free
of frost and the air temperature must not exceed 40 °C.
CAUTION
The machine with the stand is top-heavy.
• There is an increased risk of tipping when transporting the
SM-200 TE grinding and honing machine with the stand.
SM-200 TE Grinding and Honing Machine
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Product Liability
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3. Product Liability
All abrasives and other wear parts are excluded from the warranty.
Modifications to the SM-200 TE grinding and honing machine
require the written consent of Friedr. Dick GmbH & Co. KG.
Friedr. Dick GmbH & Co. KG does not accept any liability whatso-
ever for defects or damage caused by incorrect assembly or use of
non-original DICK wear and spare parts or accessories as well as
for improper handling.
Please refer to our General Terms and Conditions of Sale, Delivery
and Payment for further details concerning the product liability and
warranty. These can be downloaded at www.dick.de.
4. Environmental Protection
Used machines, replacement parts and packaging are made of
recyclable materials. The owner is obliged to dispose of them pro-
perly and in an environmentally friendly way in accordance with
the legal regulations.
• All plastic injection-moulded parts bear a recycling symbol.
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