DiLUSSO R4 Manuale utente

JINDLU04 Rev E 14/01/15

Wood Burning Inset Stove

Installation and O erating Instructions

JINDLU04 Rev E 14/01/15

This a liance is not suitable for use in a shared flue

This a liance is suitable for intermittent burning

Smoke Control Areas

This a liance is only exem t for use in a smoke control area when fitted

with a smoke control area kit (JDLU0401)

Find out if you are in a Smoke Control Area by contacting your Local

Authority

Di Lusso, Em eror Way, Exeter Business Park, Exeter, United

Kingdom, EX1 3QS

DSEN13229 – Inset Wood Burning Stove

A liance Mass 70kg

Efficiency 79%

Nominal Heat Out ut 4.9kW

Mean Co Emission (@13% O

) 0.09%

Mean OGC Emission (@13% O

) 99 mg/m

Mean NO

(as NO

) 35 mg/m

Mean Flue Gas Tem erature 226°C

Flue Gas Mass Flow 5.5g/sec

Particulates (@13% O

) 13mg/m

NS3058/59

Average Particulate Emission 2.12g/kg

Maximum Particulate Emission 2.35g/kg

Combustion Air Requirement 17.5m³/hr

Minimum Clearance to Combustible Material

At the sides of the stove 250mm (from outside of frame)

In front of the stove (to furniture etc) 800mm

JINDLU04 Rev E 14/01/15

Guarantee

The Body of the stove is covered under a 5

year guarantee (from date of urchase) to be

free from defects in materials and

workmanshi . Internal com onents other

than consumable items such as glass and

firebricks are covered for a eriod of one year

from date of urchase.

General Guidance

It is im ortant that your stove is correctly

installed as Di Lusso cannot acce t

res onsibility for any fault arising through

incorrect use or installation.

These instructions cover the basic rinci les

to ensure satisfactory installation of the stove,

although detail may need slight modification

to suit articular local site conditions.

The installation must com ly with current

Building Regulations, national and Euro ean

standards, Local Authority byelaws and other

s ecifications or regulations as they affect the

installation of the stove.

The Building Regulations requirements may

also be met by ado ting the relevant

recommendations in the current issues of

British Standards BS 8303 and BS EN 15287-1.

OMPETENT

ERSONS

CHEME

Di Lusso recommend that this stove is

installed by a member of an accredited

com etent ersons scheme e.g. HETAS.

If the installer is not a member of a

com etent ersons scheme, it is a legal

requirement in the UK to notify your local

building control body in advance of any work

starting.

EALTH AND

AFETY

RECAUTIONS

S ecial care must be taken when installing the

stove such that the requirements of the

Health and Safety at Work Act are met.

AC AGING

All ackaging su lied with this stove can be

re-used or recycled. Please contact your local

authority for information on recycling

schemes in your area.

ANDLING

Adequate facilities must be available for

loading, unloading and site handling.

IRE

EMENT

Some ty es of fire cement are caustic and

should not be allowed to come into contact

with the skin. In case of contact, wash

immediately with lenty of water.

SBESTOS

This stove contains no asbestos. If there is a

ossibility of disturbing any asbestos in the

course of installation then lease seek

s ecialist guidance and use a ro riate

rotective equi ment.

ETAL

ARTS

When installing or servicing this stove, care

should be taken to avoid the ossibility of

ersonal injury.

UPPLY

The room or s ace containing this a liance

should have ur ose rovided ventilation

(where necessary) in accordance with Building

Regulations.

Due consideration should be given to air

requirements for any other a liance in the

same room or s ace.

Any air o ening must be ke t clear from

blockage or obstruction.

ODIFICATION

No unauthorized modification of this

a liance should be carried out.

JINDLU04 Rev E 14/01/15

AFETY

WARNING – This a liance will be hot when

in o eration and due care should be taken.

The su lied o erating tool or gloves may be

used to o en the door and o erate the air

controls.

AEROSOLS – Do not use an aerosol s ray on

or near the stove when it is alight.

FIRES CAN BE DANGEROUS – Always use a

fireguard in the resence of children, the

elderly or the infirm. The fireguard should be

manufactured in accordance with BS8423 –

Fireguards for use with solid fuel a liances.

DO NOT OVER-FIRE – it is ossible to fire the

stove beyond its design ca acity. This could

damage the stove so watch for signs of over-

firing. If any art of the stove starts to glow

red, the stove is in an over-fire situation and

the controls should be adjusted accordingly.

Never leave the stove unattended for long

eriods without first adjusting the controls to

a safe setting. Careful air su ly control

should be exercised at all times.

FUME EMISSION – ro erly installed and

o erated, this a liance will not emit fumes.

Occasional fumes from de-ashing and

refueling may occur. Persistent fume emission

must not be tolerated.

This appliance sho ld not be operated with

the doors open

If fume emission does ersist then the

following action should be taken immediately

–

•O en Doors and windows to ventilate

room.

•Let the fire out, or eject and safely

dis ose of fuel from the a liance.

•Check for flue/chimney blockage and

clean if required.

•Do not attem t to relight the fire until

the cause has been identified and

corrected.

•If necessary seek rofessional advice.

ADVERSE WEATHER – In a small number of

installations, occasional local weather

conditions (e.g. wind from a articular

direction) may cause downdraught in the flue

and the stove to emit fumes. In these

circumstances the stove should not be used. A

rofessional flue installer will be able to

advise on solutions to this roblem (e.g. anti-

downdraught cowl).

EXTRACTOR FANS – DO NOT FIT AN

EXTRACTOR FAN IN THE SAME ROOM AS

THIS APPLIANCE.

IN THE EVENT OF A CHIMNEY FIRE -

•Raise the alarm

•Call the Fire Brigade

•Close a liance air controls

•Move furniture, ornaments etc away

•Place a fireguard in front of stove

•Check the chimney breast for signs of

excessive heat.

If the wall is becoming excessively hot, move

furniture away. Ensure the Fire Brigade can

gain access to your roof s ace in order to

check for fire s read.

JINDLU04 Rev E 14/01/15

Installation

(N.B. All dimensions are in Millimetres)

PPLIANCE

IMENSIONS

LUE OUTLET POSITION

The flue outlet angle and osition is

determined by the orientation of the flue

collar. The outlet can be either vertical or

leant backwards by 30°. To change the angle,

rotate the flue collar by 180°. The effective

centre dimensions in millimeters are shown

below.

PPLIANCE

PENING

This stove must be fitted on a hearth or base

with adequate load-bearing ca acity.

The o ening into which this stove is fitted

should be constructed wholly from non-

combustible materials. The dimensions of the

o ening should be at least those shown in the

diagram. Ensure there is a sufficient overla

where the convection chamber flange meets

the face of the o ening. If not, either the

o ening should be made smaller, or a suitable

fire surround should be fitted to reduce the

o ening dimensions.

This a liance will fit into a standard 16”

fire lace o ening if the clay fireback is

removed.

Any non-comb stible walls within 50mm of

this appliance sho ld be at least 200mm

thick and sho ld extend at least 300mm

above the top of the appliance and at least

1.2 metres above the hearth. Any walls more

than 50mm from the appliance may be

red ced to a thickness of 75mm. Ens re the

inter-connecting fl e pipe also has adeq ate

clearances to comb stible materials.

JINDLU04 Rev E 14/01/15

The wall above the stove will become hot and

should therefore be finished in a heat

resistant laster. IMPORTANT Do not hang

pict res, electrical eq ipment or ornaments

above the stove, as these co ld be damaged

and co ld potentially create a fire hazard.

Please check the s itability of any

fireplace/s rro nd for closed solid f el

appliances before installation. Di L sso

cannot be held responsible for any fa lt

arising thro gh incorrect se or installation.

Fire s rro nd back panels s itable for solid

f el are s ally in three sections and

slabbed. Many fire s rro nds are s itable

only for se with gas and electric fires and

therefore not s itable for solid f el.

IRECT

DAPTOR

If fitting the direct air ada tor kit the o ening

de th may need to be increased. Read the

instructions su lied with the kit before

roceeding.

EARTH

EQUIREMENTS

A constructional hearth with a minimum

thickness of 125mm should be rovided. The

constructional hearth should be made of solid

non-combustible material and can include any

solid non-combustible floor. The boundary of

the hearth must be clearly marked. This can

be done by adding a su er-im osed hearth on

to of the constructional hearth – e.g. a slate

slab on to of a solid concrete floor.

A liances installed with the base late lower

than 300mm above the hearth should have a

constructional hearth extending to at least

400mm in front of the stove and 150mm at

the sides.

A liances installed on a surface more than

300mm above the hearth require a

constructional hearth with a de th of 225mm

in front of the stove. The base on which the

a liance is mounted should be an extension

of the constructional hearth – i.e. all material

between the stove base and the

constr ctional hearth m st be solid-non

comb stible material.

JINDLU04 Rev E 14/01/15

LEARANCES TO

OMBUSTIBLE

ATERIALS

There should be no combustible materials for

a distance of 250mm either side of the stove

or 680mm above. No combustible furniture

should be laced any closer than 800mm from

the front of the stove.

Allow s fficient clearance between the stove

and pict res, electrical eq ipment or

ornaments etc, as these co ld be damaged

and co ld potentially create a fire hazard.

LUE

EQUIREMENTS

The flue serving this a liance must be dry,

free from cracks and obstructions and be in

accordance with the designations shown in

Table 1.

The diameter of the flue should not be less

than 127mm and not more than 200mm.

If these requirements are not met the

chimney should be lined by a suitable

method.

If there is no existing chimney then either a

refabricated block chimney in accordance

with Building Regulations A roved

Document J or a twin-walled insulated

stainless steel flue to BS EN 1856 can be used.

These chimneys must be fitted in accordance

with the manufacturer’s instructions and

Building Regulations.

Fl e Type

Minim m Designation

Masonry or flue block

flue with liner

T400 N2 D3 G

(BS EN 1443:2003)

Clay Flue Blocks

FB1 N2

(BS EN 1806:2006)

Clay/Ceramic Liners

B1 N2

(BS EN 1457:2009)

Concr

ete Liners

(BS EN 1857:2003)

Factory Made Metal

Chimney

T400 N2 D3 G

(BS EN 1856-1:2003)

The chimney/flue should have a vertical

height of at least 4.5 metres and should

terminate in accordance with Table 2.

If the chimney is believed to have reviously

served an o en fire installation, it is ossible

that the higher flue gas tem erature from the

stove may loosen de osits that were

reviously firmly adhered, with the

consequent risk of flue blockage. It is

therefore recommended that the chimney is

swe t a second time within a month of

regular use after installation.

Table 1

–

Minimum Flue Designations

JINDLU04 Rev E 14/01/15

If yo have any do bts abo t the s itability

of yo r chimney, cons lt yo r local

dealer/stockist.

Both the chimney and fl e pipe m st be

accessible for cleaning and if ANY part of the

chimney cannot be reached thro gh the

stove (with baffle removed), a soot door

m st be fitted in a s itable position.

LUE

RAUGHT

If the draught exceeds the recommended

maximum, a draught stabiliser must be fitted

so that the rate of burning can be controlled

and to revent over firing.

If the reading is less than the recommended

minimum then the erformance of the

a liance will be com romised.

The flue draught should be checked under fire

at high out ut.

Minim m Dra ght – 1.2mm Water Ga ge

Maxim m Dra ght – 2.5mm Water Ga ge

EMOVING INTERNAL COMPONENTS

All internal components m st be removed

prior to fitting the stove. This will make

handling the stove easier; allow access to

fixings and the fl e o tlet; as well as protect

the internal components from damage

d ring the installation process.

1. To o en the stove door, ress on the

door lever to release it from the latch.

Swing the handle out to the right until

the mechanism engages and the door

catch is released.

N.B.

When closing the door keep the door handle

o t to the right ntil the door is closed.

Terminal Position

Clearances to Fl e

O tlet

At or within

600mm of

the ridge

At least

600m above the ridge

Elsewhere

on a roof

(whether

itched or

flat)

At least 2300mm horizontally

from the nearest oint on the

weather surface and:

a) At least 1000mm above

the highest oint of

intersection of the

chimney and the weather

surface or

b) At least as high as the ridge

Below (on a

itched

roof) or

within

2300mm

horizontally

to an

o enable

rooflight,

dormer

window or

other

o ening.

At least 1000mm above the to

of the o ening.

Within

2300mm of

an adjoining

or adjacent

building,

whether or

not beyond

the

boundary.

At least 600mm above any art

of the adjacent building within

2300mm

Table 2

Flue terminal positions

JINDLU04 Rev E 14/01/15

2. Remove the log retainer by lifting it

clear of the two su ort ins.

3. Remove the baffle brick by lifting it

u , sliding it to the right and then

lowering the left hand edge into the

firebox.

4. Remove the two side bricks by lifting

them u to release them from the

slots in the base brick. Swing the

bricks into the centre and remove

them from the stove.

5. Remove the three rear brick sections

noting their ositions and orientation.

6. Lift u and remove the base brick.

7. Remove the Air Valve Cassette by

removing the socket screw holding it

in lace, turning both air controls to

the fully o en osition (clockwise)

and then gently ulling on the fascia

to slide the cassette out from under

the firebox. N.B. DO NOT Remove the

Air Valve Cassette with the controls

in the closed position as this will

damage the valve gaskets.

Socket screw

JINDLU04 Rev E 14/01/15

8. Undo the four countersunk screws

and remove the base fixing access

late and gasket.

ITTING THE

TOVE

IMPORTANT – Read this section caref lly and

ens re that any req ired access holes,

place before carrying o t the installation.

If the installation is to be back filled with

vermic lite concrete the convection chamber

flange sho ld be sealed to the fireplace sing

fire cement, heat proof silicone or similar. All

seams in the convection chamber sho ld also

be sealed.

It is recommended that the convection

chamber flange is sealed to the fireplace in

all cases as this will red ce the chance of

airflow into any voids red cing the stoves

efficiency or the ingress of npleasant smells

into the room.

If fitting the Direct Air Adaptor Kit the

instr ctions s pplied with the kit sho ld be

read in conj nction with these instr ctions.

1. Offer the stove into osition in the

recess ushing it back far enough so

that the flanges on the edge of the

convection chamber are ushed u

tightly against the front of the

chimney breast/fire lace.

2. Drill a 6mm hole into the hearth in

the centre of the base late fixing

hole. Use the screw su lied to fix

the stove in lace.

Any voids aro nd the stove m st be In-filled

with vermic lite concrete with a

recommended mix of six parts vermic lite to

one part Ordinary Portland Cement. This may

be carried o t once the fl e has been fitted

provided a s itable access hole for backfilling

is made in the chimney breast (see section on

connecting to a masonry chimney). S fficient

water sho ld be added so that when a

handf l of the mixt re is sq eezed no more

than one or two drops of water are released.

LUE CONNECTION

The fl e collar can be connected to the stove

after the stove has been p t into position.

Make s re the gasket is fitted over the fl e

collar before making any connection to the

fl e liner or fl e pipe.

If connecting to a stainless steel liner, the flue

liner and single skin ada tor can be lowered

down the chimney and the s igot end of the

ada tor lowered into the firebox.

The flue collar can then be connected to the

ada tor.

The com leted flue collar assembly can then

be ushed u to the to late of the stove

and secured in osition using the four M8

nuts and washers. Check the clearance of the

flue liner ada tor through the to of the stove

before deciding on this method.

Indice

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