DINAMIC OIL SE35 Manuale utente

Instruction manual

SE35

Original instructions in english

Winch code : 93 35 00 30 0L Edition : 04/2012

Manual code : M23

- 1 -

- Index

1 General informations ..........................................................................................................1.1

1.1 - Manufacturer's identiﬁcation data............................................................................1.1

1.2 - Winch identiﬁcation data .........................................................................................1.1

1.3 - Using this instruction manual ..................................................................................1.1

1.4 - Exclusion of responsibility .......................................................................................1.1

1.5 - Instructions for technical assistance .......................................................................1.2

1.6 - Receiving ................................................................................................................1.2

1.7 - Warranty..................................................................................................................1.2

1.8 - Standards and applied laws ....................................................................................1.2

1.9 - Safety symbols used in this manual ........................................................................1.2

2 Technical informations .......................................................................................................2.1

2.1 - Main parts and general winch description...............................................................2.1

2.2 - Description of machine functions ............................................................................2.1

2.3 - Permitted uses ........................................................................................................2.1

2.4 - Uses not permitted..................................................................................................2.1

2.5 - Environmental conditions ........................................................................................2.1

2.6 - Safety devices .........................................................................................................2.2

2.7 - Residual risks..........................................................................................................2.2

2.8 - Noise .......................................................................................................................2.2

2.9 - Electro-magnetic ﬁeld..............................................................................................2.2

2.10 - Overall dimension....................................................................................................2.3

2.11 - Technical data .........................................................................................................2.4

2.12 - Declaration of conformity “CE” ...............................................................................2.5

3 Safety ...................................................................................................................................3.1

3.1 - General safety instructions......................................................................................3.1

4 Transporting, handling and installation ............................................................................4.1

4.1 - Packing the machine ...............................................................................................4.1

4.2 - Handling - Storage ..................................................................................................4.1

4.3 - Winch movement.....................................................................................................4.2

4.4 - Assembly on base plate ..........................................................................................4.2

4.5 - Installation ...............................................................................................................4.3

4.5.1 - Warnings .................................................................................................................4.3

4.5.2 - Hydraulic system.....................................................................................................4.3

4.6 - Hydraulic diagram ...................................................................................................4.4

4.7 - Checks ....................................................................................................................4.7

4.8 - Cable mounting .......................................................................................................4.8

4.4 - Pulleys.....................................................................................................................4.10

5 Information about adjustments .........................................................................................5.1

5.1 - Adjustments ............................................................................................................5.1

6 Start up information............................................................................................................6.1

6.1 - Start up ...................................................................................................................6.1

7 Maintenance information....................................................................................................7.1

7.1 - Warning...................................................................................................................7.1

7.2 - Maintenance schedule ............................................................................................7.1

7.3 - Cable.......................................................................................................................7.1

7.4 - Lubrication...............................................................................................................7.2

7.4.1 - Oil level check and oil replacement

(wiches series NP - NPA - A - S - SE - SW - SF)

....7.2

- Index

- 2 -

7.4.2 - Oil level check and oil replacement (

winches series

SR - SWR - SFR) ..................7.2

7.4.3 - Oil level check and oil replacement (

winches series

S - SE) ...................................7.3

7.4.5 - Gearbox grease lubrication(

winches series

P) ........................................................7.4

7.4.4 - Oil level check and oil replacement (

winches series SRD - SWD - WDD)

...............7.3

7.5 - Cleaning operations ................................................................................................7.4

7.6 - Scrapping and disposal...........................................................................................7.4

8 Problems and solutions .....................................................................................................8.1

8.1 - Troubleshooting.......................................................................................................8.1

9 Parts replacement ...............................................................................................................9.1

9.1 - Cable replacement ..................................................................................................9.1

UN02-0176LG

1.2.1

- 1.1 -

1.1 - Manufacturer's identiﬁcation data

DINAMIC OIL S.p.a.

Via Togliatti, 15

41030 Bomporto (Mo) - Italy

telefono 059/812611 - telefax: 059/812606

e-mail: [email protected]

- Plate details

a= Model

b= Serial nr.

c= Max. delivery

d= Max. pull

e= Code

f= Year

g= Max. speed

h= Hoisting pressure

Information

Under no circumstances must the data shown on the

identiﬁcation plate be altered.

1.3 - Using this instruction manual

This manual contains the necessary information

enabling the operator to familiarize and correctly use

the winch (also simply described as “the machine”).

The information contained is intended for skilled op-

erators (1).

The original instructions are supplied by the manu-

facturer in English.

To fulﬁl legal or commercial requirements, the origi-

nal instructions may be supplied by the manufacturer

in other languages.

If there are any doubts, whatsoever, concerning the

correct interpretation of the instructions contained in

this manual, immediately contact the manufacturer

for any necessary clariﬁcations.

To facilitate the consultation of the manual, it has

been divided into chapters of major concepts.

For quick searches please consult the index.

Reproduction or publication, in part or in whole, of

the information contained in this manual is prohib-

ited without written authorisation given by the manu-

facturer.

Using this instruction manual, for purposes other

than those described, without written authorisation

given by the Manufacturer, is prohibited.

Any violation will be prosecuted according to the

law.

1.4 - Exclusion of responsibility

The manufacturer is released from any responsibility

for damages deriving from:

- incorrect installation or which is not in accordance

with applicable laws;

- use of the machine by unauthorised and/or un-

trained personnel;

(1) Only experienced people having the proper technical ability

and knowledge of regulations and laws will be able to carry

out the necessary operations and to identify and avoid pos-

sible damages during handling, installation, operation and

maintenance of the machine.

General informations

1.2 - Winch identiﬁcation data

- 1.2 -

1.5 - Instructions for technical assist-

ance

In case of machine malfunction or failure, for which

special technical assistance is required and for all

spare parts requests, contact directly the manufac-

turer or the Reseller by phone or fax.

1.6 - Receiving

If any damages, faults or missing pieces are noted,

contact Dinamic Oil S.p.a. - Sales Ofﬁce, immedia-

tely - Winch Department - by phone 059/812611 or

by fax 059/812606.

1.7 - Warranty

- Dinamic Oil S.p.a. warrants that its products are

free from all defects in materials or workmanship

during the warranty period indicated on the order

conﬁrmation Dinamic Oil at the moment of pur-

chase.

- During the warranty period Dinamic Oil S.p.a. will

repair or replace all parts or components that are

unserviceable due to ascertained defects in mate-

rials or workmanship.

Under this warranty, any defective pieces must

be sent to Dinamic Oil S.p.a. which will examine

them so as to determine their cause.

- This warranty is strictly limited to the repair or re-

placement of products. Under no circumstances

will the manufacturer accept claims from customer

demanding reimbursement for direct or indirect

damages of any nature.

The merchandise may be returned only when pre-

viously authorized by Dinamic Oil S.p.a.

- This warranty does not extend to “O” rings or gas-

kets in general.

- This warranty does not cover any costs associated

with the installation or removal of defective parts

from the purchaser’s equipment.

- This warranty does not extend to any products that

have been repaired, modiﬁed or simply disassem-

bled, even partially.

1.8 - Standards and applied laws

The machine was designed and constructed under

current directives 2006/42/CE and the following

normes:

ISO 4301/01;

FEM 1001 3rd edition (point 2,3,4,5,8).

1.9 - Safety symbols used in this ma-

nual

The following symbols will also appear throughout

this instruction manual. For safety purposes, these

symbols aim to highlight the operations which are

considered safety hazards.Therefore, it is absolutely

indispensable that the instructions highlighted by

these symbols be respected.

The information and procedures indicated by this

symbol which are not strictly respected will result in

immediate death or serious personal injuries.

DANGER !!!

The information and procedures indicated by this

symbol which are not strictly respected may result in

death or severe personal injuries.

ATTENTION !!!

The information and procedures indicated by this

symbol which are not strictly respected may result in

minor personal injuries or damages to the machine.

CAUTION !!!

Information

Indicates important procedures and instructions.

- total or partial instruction disregarding;

- lack of maintenance;

- unauthorised modiﬁcations or repairs;

- non-designated uses;

- use of non-original spare parts and/or parts that

are not speciﬁc to the model;

- environmental circumstances beyond the manu-

facturer's control.

- This warranty does not extend to any products that

have been subject to misuse or abuse, incorrect or

careless assembly and tapering.

- This warranty recognized by Dinamic Oil S.p.a.

through its authorized sellers, disclaims all other

warranties of any nature whatsoever.

UN02-0349LG

2.1.1

- 2.1 -

2.1 - Main parts and general winch de-

scription

- Legend

A= Hydraulic motor

B= Negative brake

C= Epicyclic reduction gear

D= Drum

E= Support structure

The winch is composed of a drum (in which an epi-

cyclic reduction gear and a negative brake are in-

serted) driven by a hydraulic motor, around which

the rope for load hoisting is wound: the whole unit is

installed on a support frame.

2.2 - Description of machine functions

The winch is commanded by the distributor of the

operative machine on which it is installed.

The rotation of the drum winds and unwinds the rope

to which the load is applied.

The brake is released when the motor is started and

is activated when the motor is stopped.

2.3 - Permitted uses

The winch is designed to raise and lower loads by

winding and unwinding the cable around the drum.

The use of the winch with superior values to those

listed in the technical data is considered "improper

use" and therefore "not admitted"; insofar the build-

er declines every responsability in relation to the

damages eventually provoked to people or to things

and cancels the guarantee.

2.4 - Uses not permitted

Never use the winch to lift and trasport people.

It is forbidden to use the winch before machine on

which it is mounted has been declared conforme to

the dispositions of the Directive 2006/42/CE.

2.5 - Environmental conditions

Room temperature for a proper use:

- 10°C; + 40°C.

Technical informations

UN02-0434LG

2.6.1

- 2.2 -

2.6 - Safety devices

Valve for stopping and controlling the down-

wards stroke

Fluid controlled, mounted directly on the hydraulic

motor, this part is essential for the safe functioning

of the winch. It prevents the load slipping out of the

motor’s control during lowering.

2.7 - Residual risks

Despite the observance of all safety norms and the

employment according to the rules described in the

manual, there can still be some residual risks among

which the most recurrent are:

- friction;

- crushing between rope and drum;

- inverse rotation of the drum by human error;

- ejection of ﬂuids due to the spillage of the oil in

pressure.

Keep in mind that the use of an any machine impli-

cates some risks.

Face every type of operation with the maximum at-

tention and concentration.

2.8 - Noise

The level of noise emissions detected is not rel-

evant.

2.9 - Electro-magnetic ﬁeld

The electro-magnetic discharges of the winch with

cable press - limit switch and load limiter are not si-

gniﬁcant.

2.10.1

- 2.3 -

2.10 - Overall dimension

V2 (A) = Hoisting line: 3/4” BSP

V1 (B) = Lowering line: 3/4” BSP

D= Drain line: 1/4” BSP

P= Lubrication oil plug: 1/2” BSP

- 2.4 -

2.11 - Technical data

Rope layer n° 1 2 3 4 6

Line pull daN 4500

Rope speed with capacity 80 l/1’ m/1’ 25,5

Smooth drum rope capacity m18

4100

3800

30,5

3500

Grooved drum rope capacity

- Tightening torques

Values for driving torques (Nm)

Class 8.8 Class 10.9 Class 12.9

M10 50 73 86

M12 86 127 148

M14 137 201 235

M16 214 314 368

M18 306 435 509

M20 432 615 719

M22 592 843 987

M24 744 1060 1240

M27 1100 1570 1840

M30 1500 2130 2500

Hydraulic motor: SAUER DANFOSS OMTS

Motor displacement: 250 cm³

Maximum and minimum oil ﬂow: 100/15 L/1’

Maximum counterpressure on the return line: 5 bar

Hoisting pressure: 210 bar

Safety brake: static torque of 120 daNm

(with back pressure of 1 bar)

Minimum brake release pressure: 2,5 MPa (25 bar)

Planetary reduction: ratio 1:11,5

Drum rotation direction (hoisting): counterclockwise

HLP ISO VG 46 lubrication oil: 6 L

Screw tightening torque (M18 - class 8.8): see “Tightening torques” chart

Total weight of winch complete with lubricant: 220 kg

Recommended rope diameter: 15 mm

The winch is classiﬁed according to UNI ISO 4301/1 norm

- 2.5 -

2.12 - Declaration of conformity “CE”

The picture shows a copy of the “CE” declaration of conformity; the original is issued by the manufacturer to-

gether with this manual.

------------------------------------------------------------------------------------------------------------------------------- -------

MANUFACTURER DECLARATION

------------------------------------------------------------------------------------------------------------------------------- -------

Company

DINAMIC OIL S.p.a con Socio Unico

Via Togliatti, 15

41030 Bomporto - MO

we declare on one’s own responsibility that the machine:

Winch Model

Registration number

Manufacturing year

Complies to the Directive 2006/42/CE, according to the article II B.

Norms of reference used: classification and dimensional norms FEM1.0013rd Edition

(dossier 2,3,4,5,8) and ISO 4301/01, general norms UNI EN 14492-1

It is forbidden to use the winch before the final machine it will be incorporated into conforms

to the above mentioned Directives.

Verify the working condition of the micro switch and end of line limit switch when present;

Verify the calibration of the load limit device under live load, when present, as per the instructions

in the maintenance and installation manual.

Name CARLO ALBERTO

Last name Ing. MONTECCHI

Position Legal representative

Bomporto lì,

Gen10

2.12.1

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