Disperator 8075-E Manuale operativo originale

DISPERATOR AB Mälarvägen 9, SE-141 71 Segeltorp, SWEDEN Ref: Serv-8075/Eng/140301

Tel: +46 8 724 01 60, Fax: +46 8 724 60 70

E-mail: info@disperator.se, Web page: www.disperator.se

Service Instruction

for

Trash Compactor Model 8075-E

Motor 220-240V, 50/60Hz

140227B

Safe Servicing Practices

To avoid personal injury and/or property damage, it is important that Safe Servicing Practices be observed.

The following are some limited examples of safe practices.

1. DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe

and satisfactory manner.

2. Before servicing or moving an appliance, remove the power cord from the electrical outlet, trip the

circuit breaker to the OFF position, or remove the fuse.

3. Never interfere with the proper operation of any safety device.

4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. SUBSTITUTIONS MAY

DEFEAT COMPLIANCE WITH SAFETY STANDARDS.

5. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN WITH

YELLOW STRIPES. Ground leads are not to be used as current-carrying conductors. It is EXTREMELY

important that the service technician re-establish all safety grounds prior to completion of service.

Failure to do so will create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure

• All electrical leads are properly dressed and secured away from sharp edges, high-temperature

components, and moving parts

• All non-insulated electrical terminals, connectors, heaters, etc., are adequately spaced away from

all metal parts and panels

• All safety grounds (both internal and external) are correctly and securely connected

• All panels are properly and securely re-assembled

NOTE

This service manual is intended for use by persons having electrical and mechanical training and

a level of knowledge of these subjects considered acceptable in the appliance repair trade.

DISPERATOR cannot be responsible, or assume any liability, for injury or damage of any kind

arising from the use of this manual.

Grounding Instructions

IMPORTANT: TO REDUCE THE RISK OF ELECTRIC SHOCK - PLEASE READ CAREFULLY.

FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.

IF THERE IS ANY DOUBT AS TO WHETHER THE WALL RECEPTACLE IS PROPERLY GROUNDED,

HAVE IT CHECKED AND PROPERLY GROUNDED BY A QUALIFIED ELECTRICIAN.

A 220-240 volt, 50-60 Hz., A.C., 10 amp fused and grounded electrical supply is required (time-delay

fuse or circuit breaker is recommended). It is recommended that a SEPARATE CIRCUIT serving only this

appliance be provided.

DO NOT USE AN EXTENSION CORD OR PLUG ADAPTER WITH THIS APPLIANCE.

NOTE

Table of contents

Safe Servicing Practices .......................................... 2

Grounding Instructions ............................................ 2

Features ..................................................................... 4

Section A – Installation ............................................ 5

Free-Standing ............................................................. 5

Built-In Installation ...................................................... 5

Mounting Straps .................................................... 5

Under-Counter Opening ........................................ 5

Cord Clamp ............................................................ 6

Leveling the Compactor ............................................. 6

Section B – Cabinet .................................................. 7

Trash Bucket ............................................................... 8

Remove .................................................................. 8

Bucket Handle . ........................................................... 8

Remove and Replace . ............................................ 8

Slide Rails (Cabinet) .................................................... 9

Remove and Re-install . .......................................... 9

Slide Rails (Bucket) . .................................................... 9

Remove and Re-install . .......................................... 9

Door Assembly ......................................................... 10

Remove and Re-install . ........................................ 10

Reverse Door Hinge Position . .............................. 10

Safety Interlock Actuator .......................................... 11

Remove and Re-install . ........................................ 11

Gasket Assembly ...................................................... 12

Remove and Re-install . ........................................ 12

Top Trim Cover Assembly ......................................... 13

Remove and Re-install . ........................................ 13

Section C – Power Unit Mechanism ..................... 14

Drive Belt .................................................................. 15

Remove and Re-install ......................................... 15

Main Motor ............................................................... 16

Remove and Replace ........................................... 16

Complete Power Unit Mechanism ............................ 17

Remove and Re-install ......................................... 17

Drive Wheels ............................................................. 17

Remove and Replace ........................................... 17

Ram Screw Assembly .............................................. 18

Remove and Replace . .......................................... 18

Section D – Electrical Components ...................... 21

Start Switch .............................................................. 22

Remove and Replace ........................................... 22

Access to Components ............................................ 22

Remove Cabinet Cover ........................................ 22

Re-install Cabinet Cover ...................................... 24

Control Panel Assembly ........................................... 25

Remove and Re-install ......................................... 25

Display Module Assembly ........................................ 26

Remove and Re-install ......................................... 26

Key Switch ................................................................ 26

Remove and Replace . .......................................... 26

Interlock Switch Assembly ........................................ 27

Remove and Re-install ........................................ 27

Upper Limit Switch Assembly ................................... 27

Remove and Replace ........................................... 27

Lower Limit Switch ................................................... 28

Remove and Replace ........................................... 28

Motor Centrifugal Switch Assem .............................. 28

Remove and Replace ........................................... 28

Motor Capacitor ....................................................... 29

Test, Remove and Replace .................................. 29

Section E – Troubleshooting

Troubleshooting Table ............................................... 31

Section F – Speciﬁcations

Speciﬁcations Table .................................................. 34

Section G – Diagrams and Parts Lists

Wiring Schematic ..................................................... 34

Drawing and Parts List – Cabinet ............................. 35

Drawing and Parts List – Mechanism ....................... 36

Table of Contents

How the compactor works

The compactor compresses kitchen trash up to 1/6 of its original volume. It will compact normal kitchen trash

including cartons, glass and plastic bottles, containers and jars, tin cans, wrappings, boxes etc.

When you start the compactor, an electrically powered ram moves down into the trash bucket, compresses the

trash and then returns to the “UP” position and shuts off automatically.

NOTE: The ram travels about 2/3 of the way down into the trash bucket. Because of this, the trash bucket must be

at least 1/3 full before you will notice any compression.

ELECTRICAL

COMPONENTS

(SECTION D)

POWER UNIT

MECHANISM

(SECTION C)

CABINET

(SECTION B)

Features

Your compactor has been designed to require

minimum space without loss of capacity whether

free-standing or built-in.

Free-Standing

As shipped, the compactor is only conﬁgured for

built-in installations. This appliance can be converted

from built-in to free-standing with the use of Toe Kick

Accessory Kit Model 15TCTK (sold separately).

If additional cord length is required for free-standing

installation, remove the cord clamp and wire tie on the

back of the unit.

CAUTION

Failure to use Toe Kick Assembly Kit Model 15TCTK

in a free-standing installation may cause the

compactor to be unstable during operation.

Section A – Installation

Built-in Installation

MOUNTING STRAPS

Two under-counter mounting straps are provided. Use

these straps to secure the compactor to the underside

of a countertop.

Fasten the slotted end of the straps to the compactor

using the holes in the top of the compactor cabinet as

shown.

NOTE: When installation compactor under granite or

solid surface countertops, bend the mounting straps

so they can be secured to the adjacent cabinetry.

UNDER-COUNTER OPENING

The compactor requires an under-counter opening 15-in.

wide, 34-1/2-in. high, and 22-in. deep.

Plan to provide an electrical outlet in the opening that

meets all applicable electrical codes and requirements.

See “Grounding Instructions” on Page 2 for speciﬁc

information.

TOP OF

COMPACTOR

FRONT OF

COMPACTOR

Opening

15" Wide

34-1/2" High

22" Deep

15" W

341/2" H

22" D

12" MIN

ELECTRICAL

OUTLET

CAUTION

Section A – Installation

CORD CLAMP

The compactor is equipped with a 6-ft. long power

cord. Use the cord clamp to prevent excess power

cord from being pinched beneath the cabinet during

installation or service.

Leveling the Compactor

Your compactor has four adjustable levelers; (2) rollers

in the rear and (2) legs in the front. They allow you to

adjust for uneven ﬂoors and also trim the unit up to ﬁt

an undercounter installation.

To level the back of the compactor:

Tip the back of compactor up and onto a wood block.

Loosen the adjusting screws only far enough to move

the rollers to a higher or lower slot. Retighten the ad-

justing screws and remove the wood block.

To level the front of the compactor:

Tip the front of compactor up and onto a wood block.

Turn the leveling legs in or out to the desired position.

Remove the wood block.

CORD

CLAMP

BACK OF

COMPACTOR

WOOD

BLOCK

ADJUSTING

SCREWS

SLOTS

ROLLERS

FRONT OF

COMPACTOR

WOOD

BLOCK

LEVELING

LEGS

Cabinet

The compactor’s main cabinet supports and encloses

a number of sub-assemblies. These include the trash

bucket, the door, the motor, the ram, and the electrical

controls and components.

Section B – Cabinet

Legend

A. Trash Bucket

B. Bucket Handle

C, D. Slide Rails

E. Door Assembly

F. Safety Interlock Actuator

G. Gasket Assembly

H. Top Trim Cover

ABC, D

FG E

Section B – Cabinet

Trash Bucket

REMOVE

To remove the bucket completely from the cabinet for

repairs or cleaning, follow these instructions.

1. Pull out trash bucket until it stops.

2. Remove one screw from each of the bucket slides

3. Press down on left and right bucket slide release

tabs while pulling the bucket out of the cabinet.

Buckle Handle

REMOVE AN REPLACE

The plastic bucket handle may receive a lot of ‘‘wear

and tear” simply because the operator uses it every

time he or she places trash in to the compactor,

or removes or replaces the bag. If the handle is

scratched, chipped or broken, replace it.

Slide Rails (Cabinet)

REMOVE AND RE-INSTALL

The compactor’s slide rails may become bent from

misuse or the ball bearings may become worn.

1. Remove trash bucket assembly. (See Trash Bucket,

Remove.)

2. Remove two Phillips head screws from the front and

rear of the left track slide rail. NOTE: It is necessary

to slide the inner rail to access both screws.

3. Remove the slide rail from the cabinet.

4. To re-install, place slide rail onto the three “spring

clips” inside of the cabinet. Align holes in rail with

bracketed holes on inside of cabinet and secure

with two Phillips head screws. Repeat for other side.

Slide Rails (Bucket)

REMOVE AND RE-INSTALL

1. Remove four Phillips head screws that secure the

left slide rail to the bucket. Remove the rail.

2. Repeat Step 1 for the right slide rail.

3. Installation is the reverse of removal.

Section B – Cabinet

RAIL

SPRING CLIPS

SCREW

NUT

SCREWS

RAIL

BUCKET

SCREW

SCREWS

Door Assembly

REMOVE AND RE-INSTALL

The heavy-duty door could become dented, scratched

or bent and require replacement. Door removal is also

necessary for some service procedures.

IMPORTANT: Firmly support the door during removal

and re-installation.

1. With the door closed, use a 3/16” allen wrench to

remove the lower hinge pin.

2. Carefully remove door by opening and sliding the

bottom of the door away from the cabinet.

3. To re-install, lift the door, insert the upper hinge pin

into the upper door bushing and move the door into

place. Insert the lower hinge pin from Step 1 and

tighten securely.

Section B – Cabinet

REVERSE DOOR HINGE POSITION

The compactor comes from the factory with the door

in the right-hand opening position. Use the following

instructions to reverse the door.

1. Remove the door (see Remove and Re-install).

2. Use a 3/16” allen wrench to remove the lower hinge

pin from the cabinet (2 screws).

3. Turn the bracket over and install the bracket on the

opposite side of the cabinet using the same screws.

SCREWS

DOOR

LOWER

HINGE

BRACKET

LOWER

HINGE

SCREWS

DOOR

LOWER

HINGE

BRACKET

LOWER

HINGE

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