DIVERSITECH FRED ECO Manuale

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www.diversitech.ca

1200 55th Avenue, Montreal, Quebec H8T 3J8

Tel: 1.800.361.3733 | Fax: 1.514.631.9480 | [email protected]

READ AND SAVE THESE INSTRUCTIONS

Operation & Maintenance Manual

FRED ECO

Revised March 2019 [E N]

Table of Contents

SECTION 1 – SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION ...............................................................................................................................................3

1.1 Symbols ..........................................................................................................................................................................................................................................................................................3

1.2 User Responsibility ..................................................................................................................................................................................................................................................................3

1.3 Fume Extraction Hazards ....................................................................................................................................................................................................................................................3

1.4 Dust Collection Hazards ......................................................................................................................................................................................................................................................4

1.5 Safety Stickers ............................................................................................................................................................................................................................................................................4

1.6 Sound Levels ...............................................................................................................................................................................................................................................................................4

SECTION 2 – SPECIFICATIONS ..................................................................................................................................................................................................................................................................................4

2.1 Diagram & Description ......................................................................................................................................................................................................................................................................................4

2.2 Dimensions.................................................................................................................................................................................................................................................................................................................5

2.3 Product Specifications........................................................................................................................................................................................................................................................................................5

2.4 Filter Specifications................................................................................................................................................................................................................................................................................................5

SECTION 3 – PRE - INSTALLATION ........................................................................................................................................................................................................................................................................6

3.1 To Setup or Install Safely ...............................................................................................................................................................................................................................................................................6

3.2 Un-Packaging .........................................................................................................................................................................................................................................................................................................6

3.3 Tools Required .....................................................................................................................................................................................................................................................................................................6

3.4 Mounting Options.................................................................................................................................................................................................................................................................................................6

3.5 Electrical Options ...............................................................................................................................................................................................................................................................................................6

SECTION 4 – OPERATION .............................................................................................................................................................................................................................................................................................7

4.1 To Operate Safely .................................................................................................................................................................................................................................................................................................7

4.2 Controls .......................................................................................................................................................................................................................................................................................................................7

4.3 Pre-Use Checklist ..................................................................................................................................................................................................................................................................................................7

4.4 Principles of Operation ......................................................................................................................................................................................................................................................................................8

4.5 Failure Event .............................................................................................................................................................................................................................................................................................................8

SECTION 5 – MAINTENANCE & TROUBLESHOOTING ...........................................................................................................................................................................................................................9

5.1 To Maintain this Product Safely ...................................................................................................................................................................................................................................................................9

5.2 Tools Required .......................................................................................................................................................................................................................................................................................................9

5.3 Routine Maintenance Schedule ...............................................................................................................................................................................................................................................................10

5.4 Servicing Filter ......................................................................................................................................................................................................................................................................................................10

5.5 Troubleshooting Procedure ........................................................................................................................................................................................................................................................................11

APPENDIX 1A – ELECTRICAL DIAGRAM MANUAL [120 VAC] Single Phase Power ......................................................................................................................................................12

APPENDIX 1B – ELECTRICAL DIAGRAM MANUAL [230/460/575v] 3-Phase Power ....................................................................................................................................................13

APPENDIX 2 - MAINTENANCE RECORD .........................................................................................................................................................................................................................................................14

APPENDIX 3 - ARM-TO-BLOWER DIRECT INSTALLATION............................................................................................................................................................................................15,16,17,18

APPENDIX 4 - ARM-TO-WALL DIRECT INSTALLATION.............................................................................................................................................................................................18,19,20,21,22

APPENDIX 5 - APPENDIX 5 - PARTS ...................................................................................................................................................................................................................................................................23

APPENDIX 6 - SAMPLE SAFETY STICKERS...................................................................................................................................................................................................................................................24

NOTES...........................................................................................................................................................................................................................................................................................................................25,26,27

Limited Equipment Warranty ..................................................................................................................................................................................................................................................................Back Cover

Freight Claims ...................................................................................................................................................................................................................................................................................................Back Cover

Return Material Policy .................................................................................................................................................................................................................................................................................Back Cover

• Breathing smoke, fumes, or dusts produced in applications such as welding, cutting, grinding, painting, deburring

are hazardous to user’s health. Proper ventilation or use of well maintained fume extraction and/or dust collection

equipment helps the user avoid these hazards.

• Breathable contaminants may not be visible or have an odor.

• Stop operation and leave the area immediately if 1) breathing becomes difficult, 2) experience dizziness,

impaired vision, 4) or eye/nose/mouth irritation.

1.3 Fume Extraction Hazards

1.2 Users Responsability

This manual uses several

symbols to highlight

specific hazards. Be

familiar with these symbols

and when you see them

in this manual, read

adjoining warning text to

avoid the hazard.

1.1 Symbols

HOT

PARTS

MOVING

PARTS

ELECTRIC

SHOCK

WARNING!

DANGER!

Do not use this equipment:

• To extract smoked or fumes above 180°F/82°C.

• To extract combustibles dust, liquid vapors, or aggressive fumes such as acids.

• If the power cord has been damaged or ground (third prong) removed.

• Without a filter.

NOT

USE

This manual contains specific cautionary statements related to worker safety. To protect yourself and

others, read this manual thoroughly and follow as directed

before use. Not all hazards of fume & dust control are listed in this manual, and no hazards related to

welding, cutting, grinding, painting, deburring or other applications are listed. Consult a qualified safety

professional.

READ

BEFORE

USE

SECTION 1 - SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION

• Improper use can be hazardous.

• All users must carefully read and understand this instruction manual prior to use

• No objects, such as tools, should be placed on the machine.

• When walking near the machine, during use, or performing maintenance, users should be cautious of hitting head

on the capture arm and hood.

• Motor should not contact any objects, and all motor repairs should be performed while the power switch is off

and the power source is disconnected. Operator should not touch motor during use.

• For maintenance of any and all components, power switch must be off and the power source disconnected

• It is your responsibility to follow all applicable ANSI, OSHA, UL, CSA, National & Local Fire Codes, and other

regulatory guidelines covering the safe use of equipment that extracts fumes, collects dusts, and exhausts

filtered air either indoors or outdoors.

• Before use, inspect the unit for damage and verify it is working properly.

• Only qualified persons should install, operate, maintain, or repair this unit.

• Do not modify or repair the unit with parts or accessories not supplied by the manufacturer.

• Consult filter manufacturer’s instructions for filter use and reuse, including instructions for cleaning.

• Dusts from many metalwork, welding, cutting, grinding, painting, or deburring applications can be combustible.

• Do not use or install equipment where any potential for combustible fumes or dusts are present, until a

qualified person has indicated it is safe to do so.

• Never use or install equipment where the potential for combustible fumes or dusts are present without a

fire/explosion protection system.

• If you are unsure if the product you purchased is correct for your application, call Diversitech at 1-800-361-3733.

1.4 Dust Collection Hazards

1.5 Safety Stickers

1.6 Sound Levels

• This machine is equipped with safety stickers to remind operators of the inherent dangers during use and maintenance.

• The stickers are only reminders, and all safety precautions contained in this manual must be well understood and adhered to by all users.

• See APPENDIX 6: Sample Safety Stickers for example of stickers applied to machine.

• This machine can emit sound pressure levels in excess of 70dB(A).

• Appropriate ear protection is required when the machine is running.

• Sound levels are highest directly in front of the machine.

• The machine must be turned OFF when performing any maintenance on the machine.

• Extended exposure to sound pressure levels greater than 85dB(A) can cause

permanent injury to the ears.

• Users should be conscious of the danger and refrain from placing the ear near the silencer

outlet.

SECTION 2 - SPECIFICATIONS

2.1 Diagram & Description

Model

Arm

Length

(ft.)

Arm

Diameter

(in.)

Net

Weight

(lbs.)

Product Dimensions (in.)

Width

[a]

Height

[C]

Length

[b] [d] [e] [f] [g]

FRED ECO single wall-mount arm

FRED-ECO

10 6 160 25”+26 filter 35 27 45.5 11. 5 21

13 6165 25”+26 filter 35 27 45.5 11. 5 21

Model

Motor

(H.P.)

Power Nominal

Airflow

(CFM)

Cord

Length

(ft.)

Arm

Length

(ft.)

Phase

(hz)

@120V

(amps)

@230V

(amps)

@460V

(amps)

@575V

(amps)

FRED ECO single wall-mount arm

FRED-ECO

1.5 1P/60Hz 13.2 --- --- --- 1200 15 10/13

3.0 3P/60Hz --- 7.1 3.7 3.2 1800 --- 10/13

2.2 Dimensions

2.3 Product Specifications

Description Stage Part # Filter Area (sq. ft.) Filter

Efficiency Reusable

Nanofiber Filter Primary S-ECO2-26NF 320 MERV 15 Yes

Spunbond Poly Filter Primary S-ECO2-26PT 169 MERV 11 Yes

2.4 Filter Specifications

For information on inspecting and cleaning filter, or purchasing replacement filters, contact Diversitech at 1-800-361-3733.

• Do not place unit near flammables or combustible surface.

• Refer to SECTION 2: Specifications, to know the electrical requirements of the unit you are

installing and ensure adequate input power that is properly sized, rated, and protected.

• This unit must be grounded for safe operation.

3.2 Un-Packaging

3.4 Mounting Options

• Arm-To-Blower Direct Installation: Follow guidelines in APPENDIX 2: Arm-to-Blower Direct Installation.

• Arm-to-Remote Mounting Kit Installation: Follow guidelines in APPENDIX 3: Arm-to-Wall with Remote Mounting Kit

3.5 Electrical Options

1. Immediately upon receiving the unit, carefully examine the carton for damage during transit.

2. Use lift forks or truck to move

3. Remove packing material.

4. Avoid tipping or inverting during handling.

5. The item serial number, model, and electrical ratings are listed on the nameplate. Record this information in the

Maintenance Record provided in APPENDIX 1: Maintenance Record, or your own preventative maintenance system.

• Single-Phase Unit: See APPENDIX 1A: Electrical Diagram [110/220 VAC] Single-Phase Power for wiring

instructions. Have a certified electrician install unit according to local regulations.

• 3-Phase Unit: See APPENDIX 1B: Electrical Diagram [230/460/575 VAC] 3-Phase Power for wiring instructions.

Have a certified electrician install unit according to local regulations.

3.3 Tools Required

1. 7/16 Socket or Wrench

2. 9/16 Socket or Wrench

3. Torque Wrench

The tools above are required for unit assembly. Additional tools, not referenced in this document, will be required for

mounting the blower to the attachment point. These tools will depend on material the unit is being attached to, and the

anchor hardware selected.

3.1 To Setup or Install Safely

SECTION 3 - PRE-INSTALLATION

4.2 Controls

4.1 To Operate Safely

SECTION 4 - OPERATION

• Read and understand SECTION 1: Safety Precautions and ensure SECTION 3: Pre-Installation has been followed.

• Before plugging unit in to an input power source, look at the manufacturer’s label located on the exterior of the unit

and ensure the source is correctly sized in terms of Voltage and Amperes.

• Prior to use in your application, turn the unit ON, and perform a function test. To do so:

1. Turn switch to ON position.

2. LOOK: Is the unit level, stable, and that nothing is obstructing the extraction path.

3. LISTEN: Does the motor and suction sound smooth and within expected volumes.

4. FEEL: Place your hand on top of the unit and sense for unexpected vibration. Place you hand in front of the intake hood/surface and sense for

expected level(s) of suction.

• Inform all potential users of this equipment where they may find and review this manual.

4.3 Pre-Use Checklist

• The machine controls are basic, and consist solely of a power switch with ON and OFF positions.

• Read and understand SECTION 1: Safety Precautions and SECTION 4: Operation before use

• Read and understand all Material Safety Data Sheets and Manufacturer’s instructions of all

process materials, consumables, and equipment used in conjunction with this equipment.

• Keep away from all mechanical moving parts including motor, gears, and other pinch points.

• Do not use product without first confirming if a Spark Arrestor is required and installed for

the type of dust, or fumes you are extracting and/or collection. If you are unsure, call a

Diversitech representative at 1-800-361-3733.

4.4 Principles of Operation

If, for some reason, during operation there is an accident, a blockage occurs, or the machine begins to act abnormally, the operator should immediately shut off the

machine. This is considered a machine failure and the following steps should be taken:

1. Turn the power switch to the OFF position.

3. Seek medical attention if an accident occurred.

4. Follow the guidelines in SECTION 5: Maintenance and Troubleshooting.

Remember, under no circumstance should the machine be turned back on while performing maintenance.

This product is designed to capture and clean smoke and dust from medium & heavy duty welding, soldering, and grinding applications. When operating,

air is drawn in to the nozzle, passes through the 6” diameter hose, then through the air cleaner’s filtration system, and is exhausted.

This product consists of four basic components:

1. Capture Arm(s)

2. A blower

3. Cartridge Filter

4. Motor & Electrical assemblies

• The operator is to install the machine within operating distance.

• The operator can then position the capture arm close enough to the worksite to capture all dust and fumes that will

be produced.

• Ensuring that all safety procedures have been followed, the operator can turn on the machine and begin working.

• When not in use, the machine should be turned off.

4.5 Failure Event

• Read and understand SECTION 1: Safety Precautions and SECTION 4: Operation before maintenance.

• Do not breathe the dust collected from product while changing/cleaning filters or performing maintenance on this

product.

• Disconnect power before performing any maintenance on unit, including filter inspection. The input power to this unit is

high voltage, and touching any live electrical parts can cause fatal shocks or severe burns. Do not touch live electrical

parts.

• Keep away from all mechanical moving parts including motor, gears, and other pinch points while operating.

• Operating this unit causes some parts to heat to a point that will burn bare hands. Before maintenance allow parts to

cool, or use proper tools and personal protection equipment during maintenance.

• Suction machine must be turned off when performing any maintenance.

• Appropriate ear protection is required according to jurisdiction.

SECTION 5 - MAINTENANCE & TROUBLESHOOTING

5.1 To Maintain this Product Safely

5.2 Tools Required

EYE

PROTECTION RESPIRATOR GLOVES

WASTE

CONTAINER

REPLACEMENT

FILTER

(if required)

Frecuency Manual Reference

Pre-Use

• Perform pre-use inspection to ensure operating correctly. 4.3

As Required

1. Replace Filter 5.4

Every (12) months Inspect Basic Components

1. Clean unreadable labels and exterior surfaces

2. Capture Arm: Check for tears in flex hoses and fitting of hose clamps

3. Cabinet: Look for loose wiring.

5.3 Routine Maintenance Schedule

5.4 Servicing Filter

The manufacturer recommends the following routine maintenance based on light-duty use in normal operating conditions. Service more frequently if the

unit is used in severe conditions.

1. Review Maintenance Safety in Section 5.1

2. Turn off power and disconnect input power cord.

3. All components should be supported to avoid falling damage or injury to operator.

4. Support the filter bracket while unbolting the knobs from the connecting rods.

5. Remove the filter bracket.

6. Remove the connecting rods to ensure the filter is not damaged during removal.

7. Remove filter gently so as to minimize agitating dirt and dust, and place it in a bag/container.

8. Clean filter:

• Use clean/dry air only at a pressure not more than 550 kPa at 30 cm from media.

• Direct the compressed air through the filter from the clean side, running the nozzle up and down the filter pleats.

• Do not bring the nozzle in contact with the filter media as damage is likely to occur.

9. Inspect filter for any damage and replace if necessary.

10. If necessary, clean filter brackets of dirt and debris.

11. Reassemble:

• Install the clean filter

• Install the connecting rods, ensuring the filter is not damaged during installation.

• Install the filter bracket.

• Install the Knobs on the connecting rods with sufficient tightness.

Quantity Hardware

1Motor Blower Assembly

4 3/8” Threaded Rod, 91 cm Length

83/8” Threaded Knob

1Filter Compression Plate Assembly

1Filter Cartridge

• Place Filter in final location.

• Install the Connecting Rods, ensuring the Filter is not damaged during installation.

• Tighten left Knobs to hold Connecting Rods.

• Install Right Filter Bracket.

• Tighten right Knobs to Lock Filter.

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