Dixon D22KH46 Manuale del proprietario

REPAIR PARTS MANUAL

MODEL NO. D22KH46 (96046001200)

LAWN TRACTOR

433618 Rev. 3

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• MODEL NUMBER - “D22KH46 (96046001200)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC .................................................................................................................. 3

ELECTRICAL..............................................................................................................4-5

CHASSIS ....................................................................................................................6-7

DRIVE..........................................................................................................................8-9

ENGINE...................................................................................................................10-11

STEERING ..............................................................................................................12-13

SEAT ............................................................................................................................ 14

DECALS....................................................................................................................... 15

MOWER DECK .......................................................................................................16-17

MOWER LIFT............................................................................................................... 18

WARRANTY.............................................................................................BACK COVER

NOTES

FUSE

STARTER

SOLENOID

BATTERY

ELECTRIC CLUTCH

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

REGULATOR

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

LIGHT

SWITCH

HEADLIGHTS

STATOR

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF EQUIPPED)

JUNCTION

CONNECTOR

PTO SWITCH

(DISENGAGED)

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

CHARGING SYSTEM OUTPUT

9-15 AMP DC @ 3600 RPM

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH13

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

POWER OUTLET

(OPTIONAL)

12V

AMMETER

(OPTIONAL)

BLACK

BLACK /WHITE

ORANGE

RED

BROWN

BLUE

BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

PTO SWITCH

BLUE BLACK

85 86

30 87

87A

87A 8586

RELAY

BLUE

BLUE BLACK

BLACK

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

SCHEMATIC

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

ELECTRICAL

100

227

79 21

T27S

With 12V Outlet Option

103

AMPS

102

105

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 532 16 34-65 Battery

2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4

8 532 18 64-91 Box Battery

16 532 17 61-38 Switch Interlock Push-In

21 532 17 56-88 Harness Assembly Light

22 532 00 41-52 Bulb Light

24 532 40 02-53 Cable Battery 8"

25 532 41 28-95 Cable Starter

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 14 54-91 Cable, Ground

29 532 40 15-45 Switch, Seat

30 532 19 33-50 Switch, Ignition

33 532 41 19-33 Key/Chain

34 532 11 07-12 Switch Light/Reset

40 532 42 56-75 Harness Ignition

41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2

42 532 13 15-63 Cover, Terminal

43 532 19 25-07 Solenoid

45 532 43 46-34 Ammeter

46 532 43 46-35 Hourmeter

50 532 17 46-51 Switch PTO

55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT

71 532 19 42-76 Harness Ignition

79 532 17 52-42 Socket Asm Bulb Twistlock

81 532 40 96-15 Relay harness Sealed

90 532 40 07-24 Cover Terminal Battery

91 532 19 02-70 Strap Battery Mount Front

99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4

100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.

102 532 40 44-54 Harness Pigtail K46

105 532 40 75-68 Switch Reverse

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

CHASSIS

182

176

178

150

122

175

177

195

153

130

148

176 176

176

181

196

176

162

180

138

139

278

287

189

152

183

236

235

228

194

165

194

161

chassis-tex_stealth pl_9

206

205

189

189 159

159

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

CHASSIS

KEY PART

NO. NO. DESCRIPTION

5 532 41 18-76 Dash Upper

14 532 43 63-64 Hood

15 532 16 18-41 Lens LH

18 532 18 71-14 Grille

25 532 16 18-42 Lens RH

34 532 19 61-25 Plate Engine

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 43 63-66 Fender

68 817 49 05-08 Screw THDROL 5/16-18 x 1/2

122 532 19 25-12 Screw 10-32 x 5/8

130 532 41 63-58 Screw #10 x 0.750 BOS Thread

138 532 40 97-30 Cupholder

139 532 17 18-73 Bolt Shoulder 5/16 - 18

148 532 16 46-55 Bumper Extrusion

150 532 19 03-09 Duct Air

152 532 19 95-35 Shield Browning/Debris

153 532 43 46-04 Lightbox Assembly

159 817 00 06-12 Screw Hexw

161 532 41 20-72 Window Fuel

162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

165 532 19 68-26 Support Tank Rear

175 532 19 32-36 Crossmember

176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx

177 532 19 52-27 Bushing Steering

178 532 19 56-51 Cargo Asm. Net

180 532 41 50-63 Chassis

181 532 40 47-96 Bushing Mtg. Fender Crgo.

182 532 19 25-51 Dash Lower

183 874 52 05-20 Bolt 5/16-18 x 1-1/4

189 817 00 05-12 Screw 5/16-18 x 3/4

194 873 90 05-00 Nut Lock Hex Flange 5/16-18

195 532 40 41-37 Plug Hole Dash Lower

196 532 41 45-79 Console Asm. Deck Lift

205 532 18 71-11 Skirt Hood Side RH

206 532 18 71-12 Skirt Hood Side LH

228 532 19 51-61 Stud Fastener

235 532 40 61-29 Spacer Fender

236 873 93 05-00 Nut Center Lock 5/16-18 unc

278 532 19 63-94 Bracket Hood

287 817 60 04-06 Screw Hex Washead 1/4-20 x 3/8

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

DRIVE

231

170

225

125

drive-tex_K46_pedal_39

73 33

205

116

230

183

205

116

188

161

184

167

160

159

221

186

189

187

190

185

125

226

125

80 125

208

210

214

125

215

153

166

211

222

163

153

216

143

185

213

221

160

206

207

209

92 125

116

197 196

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 532 42 61-20 Transaxle, Tufftorq K46BT (Order

Parts from Transaxle Manufacturer)

2 532 12 35-83 Key

15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

17 532 41 36-78 Spring, Brake

26 532 19 96-79 Spring Return Cruise

29 532 40 38-06 Rod, Brake

33 812 00 00-01 Ring E

35 532 19 72-75 Rod, Brake, Park

42 532 12 48-72 Cover, Foot Pedal

49 872 11 06-14 Bolt

50 532 19 43-27 Pulley Idler Flat

51 873 90 06-00 Lock Nut 3/8-16

52 532 19 43-26 Idler V-Groove 910" Offset

56 532 13 09-69 V-Belt, Drive

64 532 19 78-65 Shaft Asm. Pedal Brake Control

73 874 49 05-44 Bolt Hex 5/16-18 x 3.75

80 532 41 00-24 Strap Torque

92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25

99 532 41 57-42 Rod Spring Bypass

116 873 90 05-00 Nut Lock Hex Flange 5/16-18

125 817 00 05-12 Screw 5/16-18 x 3/4

143 817 49 05-08 Screw 5/16-18 x 1/2

153 532 12 47-88 Retainer Spring

159 876 02 04-12 Pin Cotter 1/8 x 3/4

160 532 16 94-84 Retainer Clip

161 532 10 57-09 Spring, Return, Clutch

163 532 40 10-34 Rod Pedal Control

166 532 42 91-64 Nut Push .625

167 532 40 52-57 Latch Brake Parking

170 532 41 34-30 Keeper Belt Centerspan

183 532 13 70-57 Spacer Axle

184 532 41 17-16 Handle Parking Brake

185 872 11 06-22 Bolt

186 532 19 43-21 Spacer Retainer

187 819 13 32-10 Washer

188 532 19 43-23 Link Clutch Ground Drive

189 532 19 43-17 Bellcrank Ground Drive

190 532 19 43-18 Keeper Bellcrank Ground Drive

196 817 00 06-16 Screw 3/8-16 x 1

197 532 19 58-04 Link Clutch Anti-Rotation

205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

206 532 19 78-67 Bracket Mount Latch Cruise

207 532 19 78-68 Latch Control Cruise

208 532 19 78-69 Gear Sector Control Cruise

209 532 19 94-66 Rod Control Cruise

210 532 40 09-80 Rockr Asm. Pdeal Control

211 532 12 01-83 Bearing Nylon

213 532 41 23-24 Knob control Cruise

214 532 42 12-63 Pad Pedal Forward

215 532 40 17-23 Pad Pedal Reverse

216 532 19 61-31 Bracket Pulley Idler

221 532 40 31-87 Retainer Spring Clip Handle

222 879 21 20-10 Washer 21/32 x 1-1/4 10 Ga.

225 532 40 33-19 Keeper Belt Transaxle

226 532 40 15-64 Bracket Mount Torque

230 532 18 89-67 Washer Harden .793 x 1.637 x 060

231 532 40 72-87 Idler V-Groove 1.688" OFFSET

TRACTOR - - MODEL NO. D22KH46 (96046001200), PRODUCT NO. 960 46 00-12

ENGINE

SPARK ARRESTER KIT

engine-tex_Kohl-2cyl_5

15 12

116

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