DLab SK-D3309-Pro Manuale utente

Shaker

SK-D3309-Pro LCD Digital 3D Shaker

VERSION20170329

CONTENTS

Chapter 1: Working Principle ......................................................................................................... 1

1.1 Introduction ........................................................................................................................ 1

Chapter 2: Removal and Installation of Instrument ....................................................................... 2

2.1 Removal ........................................................................................................................ 2

2.2 Main parts illustration ................................................................................................... 4

2.3 Replacement of master control board .......................................................................... 5

2.4 Replacement of motor component and photo electronic switch ................................. 5

2.5 Replacement of power board component .................................................................... 6

2.6 Replacement of motor drive board .............................................................................. 7

Chapter 3: Trouble shooting........................................................................................................... 7

Chapter 1: Working Principle

1.1 Introduction

1 2 3 4 5 6

FIG.1

Item 1 2 3 4 5 6

Function

Power

Switch

Rocker

Plate

Speed

Display

Time

Display

Speed Control

Knob

Timer Control

Knob

Shaker carries an object to conduct linear or circular motion at different speeds, and then mix

the material.

Fig. 1 is the schematic diagram of Shaker SK-D3309-Pro. There are Speed display, Time

display, speed control knob, and timer knob on instrument control panel; power switch, on

the side of instrument; After properly connect the power cord and turn on power switch, users

set experimental conditions on the control panel by speed control knob and timer knob, and

real-time observe parameters setting values and actual values on screen.

Power supply: 220/110V → power outlets → PCB → system control power supply

Movement: motor drives Movement Module to rotate. According to a different lock screw

location on Rocker Plate, the movement pattern of shaker is different.

Speed feedback: the motor speed is accurately measured by the Shaft Encoder fixed on the

motor along with photoelectric switch and a feedback is given.

LCD display: LCD PCB is connected to Master Control Board and displays user’s settings

and current equipment operation information.

Chapter 2: Removal and Installation of Instrument

When instrument failure occurs, first, you should conduct a failure analysis; if the failure is caused

by the damage of instrument hardware, the related component must be repaired or replaced. Here

are the relevant contents of the replacement and disassembly of instrument.

2.1 Removal

Tool：Cross screwdriver, Diagonal Pliers, Allen key, socket spanner

Step 1:

Turn the instrument upside down,

remove the 7 screws marked by red

circles;

Step 2:

Remove the 4 screws marked by red

circles and keep them well;

Step 3:

Remove the 4 screws marked by red

circles and keep them well;

Step 4:

Remove the screw marked by red

circle, separate ground wire and

metal plate;

Step 5:

Lift the Upper Guard, and pull out 3

ribbon cables marked by red circles;

Step 4:

Lift up the Upper Guard upside as

shown in the Figure, and place it on

the clean desktop.

2.2 Main parts illustration

Item

Spare Parts Part number

1 Encoder 18100127

2 LCD Board 18101126

3 Power board 18100839

4 motor 18100830

5 Motor board 18800016

6 Master Control Board 18100197

7 Locking Hose 18200845

2.3 Replacement of master control board

Step 1:

As shown in the left figure,

remove the 4 screws and keep

them well, unplug the connectors

then replace a new master control

board, assemble in sequence.

2.4 Replacement of motor component and photo electronic switch

Step 1:

As shown in the left figure,

loosen the 2 screws marked by

red circles, then remove

eccentric component;

Step 2:

Remove the 2 crews marked by

red circles and keep them well,

unplug the connector marked by

green circle, then replace photo

electronic switch;

Note: When you replaced new

photoelectronic switch, the Shaft

Encoder on the motor must

match with photoelectronic

switch. When motor is turning,

Shaft Encoder cannot be

frictional contact with

Photoelectronic. After Shaft

Encoder is in place, lock it with

screws.

Step 3:

Remove the 3 screws marked by

red circles, take down the motor

and replace it.

2.5 Replacement of power board component

As shown in the left figure, remove

the 5 screws marked by green circle,

take down the cables, remove the 2

screws marked by red circle, then

replace power board, assemble

cables in sequence.

2.6 Replacement of motor drive board

As shown in the left figure, unplug

connectors marked by green circle,

loosen the 2 screws marked by blue

circle and unplug 2 cables, remove 4

screws marked by red circle, then

replace motor drive board, then

assemble it in sequence.

Chapter 3: Trouble shooting

FAULT

CODE

PROBLEM CAUSE SOLUTION

E01

Instruments can’t be power

The power line is

unplugged

Check whether the power line is

unplugged, an power on it again

The power switch put off Put on the power switch

The fuse is broken Replace the fuse

Power board is failure Replace power board

Main board is failure Replace mainbaord

The display screen is

broken

Replace display screen

E02 Instrument doesn’t

movement

No setting target speed Set a target speed, the speed

indicator is on.

The drive board is failure

Replace the drive board, please

reference chapter 2.5

power board is failure Replace power board

component

Motor is failure Replace motor

E03 LCD display garbled

characters

Display board is failure Replace display board

E04

Instrument speed is not

accurate

Photo electronic switch is

failure

Replace photo electronic switch

The position of photo

electronic switch goes

failure

Adjust the position of photo

electronic switch

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