Doosan PUMA 480M Manuale utente

Machine Tools

Installation Manual

(PUMA 480LM)

PUMA 480LM P48LMISE98

Table of Contents

1. Preparations before shipment ............................................................................................. 3

1.1 Installation Site ................................................................................................................ 3

1.2 Foundation Work ............................................................................................................. 5

2. Transportation ...................................................................................................................... 8

2.1 Using the crane ............................................................................................................... 8

2.2 Using the forklift ............................................................................................................... 9

3. What's included .................................................................................................................. 10

4. Second Round of Mortar Injection (Grouting) .................................................................. 12

4.1 Checkpoints before injecting mortar ............................................................................... 12

4.2 Blending the mortar mixture ........................................................................................... 12

4.3 Injecting the mortar mixture ........................................................................................... 13

4.4 Curing the surface of mortar .......................................................................................... 13

5. Connecting the main power and air sources .................................................................... 14

5.1 Connecting the main power source ................................................................................ 14

5.2 Connecting the air source .............................................................................................. 15

6. Checking and fueling the oil tanks .................................................................................... 16

6.1 Hydraulic Unit ................................................................................................................ 16

6.2 Gear Box (2-step) .......................................................................................................... 16

6.3 Lubrication Unit .............................................................................................................. 17

7. Removing the transit clamps ............................................................................................. 20

8. Machine Leveling................................................................................................................ 22

9. Precision Measurement & Correction ............................................................................... 24

9.1 Runout on the spindle & nose ........................................................................................ 24

9.2 Parallelism between center line of spindle and Z-axis movement .................................. 25

9.3 Parallelism between center line of spindle and Z-axis movement .................................. 27

9.4 Precision on the tool post............................................................................................... 28

PUMA

480LM

P48LMISE98

10. Reference Point & Correction ..........................................................................................31

11. Q-Setter Operation ............................................................................................................33

PUMA 480LM P48LMISE98

1. Preparations before shipment

1.1 Installation Site

1) Do not install the machine in a place of a high temperature difference or

in areas that are

exposed to dust or direct sunlight, and consider the ventilation condition. Besides, it is

recommended to select a place of less vibration. However, if it's inevitable, take caution

not to affect the machine with the vibration.

Reinforc※ed foundation, reinforced ground, and dustproof screen

2) A 14-ton crane with a minimum lifting performance of 4m ~ 5m should be equipped in

the installation site. The installation personnel should take into consideration the

dynamic relation between crane and foundation.

If a crane meeting the above specification is not available, use alternatives such as ※

car crane, large forklift, etc., for moving the machine.

3) When determining the installation site, refer to the machine layout diagram to secure

room for installing the assemblies (chip conveyor, etc) as well as enough room for repair

(so that the doors are open/closed without interruption). Besides, secure enough room

between machines to facilitate the installation work of the chip conveyor.

4) The ideal operation condition is between 30% and 75% in humidity at 20 ºC.

- The temperature difference should be within ±2 ºC for 24 hours (1 day).

The temperature difference between floor and 5m high from the floor should be within 1

ºC.

Ref 1) : ※Front View

PUMA

480LM

P48LMISE98

Ref 2) : Right View※

※ Ref 3) : Top View

PUMA 480LM P48LMISE98

1.2 Foundation Work

It is recommended to perform the foundation work for the machine accuracy. This is true

especially if you have to use the machine for an extended time while keeping the machine

accurate.

※ If the following conditions are met, no foundation work is necessary in normal situations

or even a bolt is not necessary.

▪ The ground should be strong and solid. (bearing power of soil: at least 3 tons/m²)

▪ The concrete surface of the on-site floor should be at least 200mm thick.

▪ No gap is allowed between ground and concrete floor.

1) Foundation work timing and post checkpoints

It is recommended to take at least a two①-month schedule from completion of the

foundation work to completion of the installation.

▪ It should take at least one month to cure the concreted surface.

After completion of the foundation work, measure each ②checkpoint on the foundation

and take an appropriate action (mostly repair) if a problem is found.

2) Foundation work for installing the machine

The below foundation diagram is a standard machine layout for reference. The actual

layout may differ depending on the machine. Refer to the layout diagram that is specific

to the machine to install.

※ Foundation Diagram of Puma480LM

※ Tolerance for each checkpoint

Top View: ±5mm Gap between holes: ±10mm

Cumulative gaps between holes : ±20mm Size of foundation hole: ±10mm

PUMA

480LM

P48LMISE98

※ Foundation Cross-sectional Diagram

※ Notes

1) Reinforce the ground with stake driving, riprap piling and rebar reinforcement. Once

the machine is installed, a solid foundation should be made so that no sinking and

tilting should ever happen.

2) The first curing period for the concrete surface should be at least one month with a

minimum bearing soil power of 3 tons/m².

3) Prepare the wiring between machine and main power source as appropriate

beforehand.

4) Use a wrinkle tube to inject mortar into the second mortar surface about 400mm

deep. Important: the tube must be removed after the first foundation work.

Use the nonshrinking grout and comply with the mixture ratio as instructed by the

manufacturer.

1. These diagrams are just of the typical type. The thickness of the concrete

surface depends on the ground conditions.

2. -marked parts are not provided

by factory default. Make preparations for

yourself.

PUMA 480LM P48LMISE98

5) The holes for the second mortar work should comply with the specifications in the

detailed diagram above.

6) Prepare oils, power source and air source before the machine arrives on the site.

7) Adjust the height of the machine so that it is 5mm to 10mm high from the ground.

To facilitate the work on the coolant tank, measure the height between coolant tank

and ground beforehand.

PUMA

480LM

P48LMISE98

2. Transportation

2.1 Using the crane

1. Ensure that the lifting wire rope is secured firmly to the hook. Otherwise, the machine

may fall off during the lifting, causing a physical damage or even death. Special care

must be taken here.

2. To prevent damage to the machine, insert soft padding between machine and ropes.

3. Move the machine to the intended area, and put it down slowly in the right position.

4. Adjust the rope length as appropriate to keep the machine balanced.

5. f the rope is short, it may cause an interference with the main unit or covers. This is

why you must pay special attention to the rope length.

UOM: kg

Approximate mass of machine

PUMA 480M

8,450 kg

PUMA 480LM

10,050 kg

PUMA 480XLM

12,500 kg

(including hydraulic unit, electric cabinet and CNC)

ydraulic unit

CNC device

Lifting hook

Front door

Caution

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