Dover HYDRO EvoBoost Manuale utente
user manual
EvoBoost
Page 2 Hydro Systems Co. 2019HYD10099044 Rev 1.4
contents
contents
introduction 3
Overview 3
1. safety 4
2. description 5
3. contents of packaging 6
4. dimensions and specifications 6
5. installation 7
5.1 Site surveys and installation requirements 7
5.2 Installation for up to 3x EvoClean dispensers 8
6. set up 11
7. operation 12
8. maintenance 12
9. troubleshooting 14
10. spares and repair 15
11. warranty 16
12. decommissioning and disposing 16
13 electrical approvals 16
14 water approvals 17
15 WEEE - waste electrical & electronic equipment 17
Page 3 Hydro Systems Co. 2019
HYD10099044 Rev 1.4
Please look at and read these instructions carefully before starting installation and operation. Keep the Installation and User
Manual for future reference.
Remove all packaging and check the EvoBoost for damage or missing parts, against the Contents of Packaging, before
starting installation.
Any alterations made to the EvoBoost and fittings will invalidate the Warranty.
Overview
The EvoBoost is a sleek booster tank that compliments OPL installs. The system is designed to mitigate poor water
pressure and flow that can impact the performance of Laundry Chemical dispensers. With the EvoBoost installed, chemical
delivery will be consistent and extremely accurate, leading to predictable laundry results.
introduction
Page 4 Hydro Systems Co. 2019HYD10099044 Rev 1.4
WARNING • please use this equipment carefully and observe all warnings and cautions as detailed within
this manual before installation or operation of this equipment.
• all electrical work should be carried out by a qualified Electrician, in accordance with local
and national regulations.
• isolate power & water supply to this equipment before connection / disconnection of
water connections and / or maintenance on this unit and / or dispensers supplied by this
unit.
• ensure all plumbing is installed correctly before turning on power & water to the unit.
• to avoid damage to the unit, ensure dispensers connected to the EvoBoost are not used
whilst the water supply is isolated.
• the EvoBoost should be operated within the correct voltage range as listed in the Manual.
• the installer and user are responsible for ensuring the installation and operation of this unit
are in accordance with this Installation and User Manual and local and national regulations.
• the unit should only be used within the following temperature range: 5-40°C / 41-104°F.
• the unit is only to be installed and used indoors.
• means for connection of the appliance from the supply mains must be incorporated within
the fixed wiring in accordance with the wiring rules.
• if the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons to avoid a hazard.
• this unit is not to be used in an ATEX environment.
• ensure unit overflow is connected to a drain point
WEAR • the appropriate protective clothing and eye wear when installing and operating this
equipment or when handling or dispensing chemicals or other materials or when working in
the vicinity of all chemicals, filling or emptying equipment or changing metering tips.
ALWAYS • read and follow all safety instructions in safety data sheets (SDS) for all chemicals.
• observe safety and handling instructions of the chemical manufacturer.
• dilute and dispense chemicals in accordance with manufacturer’s instructions.
• direct discharge away from you or other persons and into approved containers.
• regularly inspect equipment and keep equipment clean and properly maintained.
NEVER • mix incompatible chemicals that pose hazards.
This unit is designed to be used with temperatures of 5-40°C / 41-104°F
Water pressures must be between 1 bar (14.5 psi) and 6 bar (87 psi)
1. safety
Safety Precautions
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS.
TO AVOID SERIOUS PERSONAL INJURY AND PROPERTY DAMAGE:
Page 5 Hydro Systems Co. 2019
HYD10099044 Rev 1.4
The EvoBoost is designed to supply laundry dispensers (max. 3 low flow EvoClean’s) with 2.5 bar (35 psi) consistently.
With the EvoBoost installed, chemical delivery will be consistent and extremely accurate, leading to predictable laundry
results. The key features of the unit are as follows:
• The EvoBoost is equipped with a powerful and reliable electric diaphragm pump in either 230VAC or 115 VAC versions
with a flow rate of 6.1 LPM (1.6 GPM).
• The EvoBoost is small and compact and specifically designed for OPL applications. It is designed to sit neatly on the
floor near the chemical containers and has a clean aesthetic.
• The air gap on the water inlet of the EvoBoost provides a physical air break between the incoming potable water
supply and the main water reservoir.
• Although it has been designed for a laundry use case, the EvoBoost is versatile and flexible to be used with any venturi
dispenser
• The EvoBoost pump will run when a valve on the dispenser opens until the pressure reaches 5.5 bar (80 psi), at which
point, the integrated pressure switch turns it off.
2. description
Water tank
Rear cover
Pump
Power cable
3M (10ft) long
Water outlet
Water inlet
Overflow fitting
Part Number Description Inlet Fitting Outlet Fitting Voltage
EVB1561115VG EvoBoost 115v 3/4 GH, Female 3/4 GH, Male 115 VAC
EVB1561230VB EvoBoost 230v 3/4 BSP, Male 3/4 BSP, Male 230 VAC
Page 6 Hydro Systems Co. 2019HYD10099044 Rev 1.4
4. dimensions & specifications
Model Power Current Appliance
Class
Operating
temperature
Inlet
Pressure
Outlet
Pressure
Inlet
Flow
Outlet
Flow
Package weight
(kg/lbs)
(Amps) (°C/°F) Gross Net
EVB1561115VG 115 V/AC 0.6 Class I 5-40°C
41-104°F
Min. 1 Bar
(14.5 psi)
Max. 6 Bar
(87 psi)
5.5 Bar
(80 psi)
6 LPM
1.6 GPM
7.1 LPM
1.9 GPM
8kg
17.6lbs
6.2kg
13.7lbs
EVB1561230VB 230 V/AC 0.4 Class I
3. contents of packaging
Packaging contains:
Item Description
EVB1561230VB EVB1561115VG
1a EvoBoost 1x 1x
2a Strainer Washer 1x 1x
3a 15mm Double Check Valve 1x
4a Waste Pipe Elbow 1x 1x
1a 2a 3a 4a
• For installation kits and spare parts please see page 17
NOTE: Back pressure on the outlet of the pump is not to exceed 4.8 bar (70 psi) dynamic.
CAUTION: The duty cycle of the pump must not exceed 50% max with a 2-minute maximum run time per
cycle. Running the pump at or near its max duty cycle will shorten the life of the pump.
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HYD10099044 Rev 1.4
[19.5]
496
[19.3]
490
[10.4]
264.6
5. installation
The tools that are required to complete the installation are:
Flat Head
Safety
• Please read section 1 – Safety, carefully, prior to installation, to ensure all precautions have been adhered to.
• The unit must be installed by a trained Engineer.
• Any electrical work must be carried out by a trained electrician according to applicable electrical codes & regulations.
• Ensure all plumbing is installed in accordance with applicable codes & regulations.
• Ensure overflow on unit is connected to a drain point
Prior to installation, complete a site survey to ensure that the proposed site meets the following requirements:
• Ensure the flooring to mount the EvoBoost is of solid construction, stable, level and can accommodate the weight of
the product when filled with water (~26kg/57lbs).
• There is a 115 / 230V mains supply available within 3 meters (10ft) of the installation location.
• There is a mains water supply available within 2 meters (6.5ft) of the installation location and can provide a minimum
Inlet flow of 6Lpm (1.6 GPM) at 1 Bar (14.5 psi) pressure. Water pressure shall not exceed 6 bar (87 psi).
• There is sufficient room for installation of the EvoBoost.
• EvoClean units are / can be installed as per the dimensional requirements listed in the installation section in this manual
• There is a drain point near the EvoBoost to allow for the overflow to be connected.
5.1 Site services and installation requirements
Page 8 Hydro Systems Co. 2019HYD10099044 Rev 1.4
Setup of the EvoClean dispensers:
The EvoClean setup should be followed in the ‘EvoClean Installation and Operation manual’, this gives a more comprehensive
setup of the system. Install the EvoClean units in accordance with the dimensional information given below in relation to
distances from the EvoBoost.
Installation of EvoBoost plumbing:
• Connect the EvoBoost in accordance with the diagram below, adhering to the dimensions indicated.
• A serviceable water filter (approx. 105 micron) (not provided) should be used on the incoming mains supply.
• Each numbered item in next image is referenced from table “contents of packaging”.
5.2 Installation for up to 3x EvoClean dispensers
The following installation suggestions outline the method of connecting the EvoBoost to the mains water supply & up to 3
x EvoClean units.
A range of installation kits can be purchased to assist with a quick, neat & professional installation, that
achieve the 3 options listed below. Details of kits are listed within the manual; please contact your local sales
representative for further information.
• Please ensure the distances between the EvoClean dispensers and EvoBoost unit are adhered to, in order to maintain
correct operation.
• Minimum pipe internal diameter should be 8mm. Anything smaller may affect function & wash results.
• Ensure all plumbing connections are tightened sufficiently / sealed correctly, to ensure there are no leaks.
• Ensure there are no kinks in the water delivery hoses. This will affect function & wash results and reduce the life of the
pump in the EvoBoost.
• Ensure all plumbing is connected before switching on the EvoBoost unit
• Ensure both the EvoBoost & EvoClean units are isolated (power & water) and de-pressurised before servicing or
maintaining either unit.
Setting up the EvoBoost:
• Position the EvoBoost in the desired location for install.
• Ensure the strainer washer is fitted to the INLET side of the EvoBoost (as illustrated)
NOTE: STRAINER WASHER MUST BE FITTED IN ORDER FOR THE PRODUCT TO WORK EFFECTIVELY.
1. EVB1561230VB 2. EVB1561115VG
water inlet
• Ensure the waste pipe elbow is fitted to the OVERFLOW OUTLET on the side of the EvoBoost (as illustrated in the
recommended setup diagrams)
Page 9 Hydro Systems Co. 2019
HYD10099044 Rev 1.4
MAX. 1.6M / 5.5FT
1x EvoClean
MAX. 1.6M / 5.5FT
2x EvoClean
3
1
4/2a
1a
2
5 3a
WATER FILTER (105 MICRON) CUSTOMER SUPPLIED
WATER MAIN
EVB1561230VB 230V BSP
EVB1561230VB 230V BSP
WATER FILTER (105 MICRON) CUSTOMER SUPPLIED
WATER MAIN
BB
A
CONNECT
OVERFLOW
TO DRAIN
CONNECT
OVERFLOW
TO DRAIN
B
A
Max horizontal distance from
Point “A” to Point “B” is 3m (10ft)
Max horizontal distance from
Point “A” to Point “B” is 3m (10ft)
3
1
4/2a
1a
2
5
2
3
6
3a
4a
4a
Page 10 Hydro Systems Co. 2019HYD10099044 Rev 1.4
MAX. 1.6M / 5.5FT
3x EvoClean EVB1561230VB 230V BSP
A
B
Max distance from Point "A"
to Point "B" is 12 Ft (3.5 M)
1 x EvoClean EVB1561115VG 115V GHV
Max horizontal distance from
Point “A” to Point “B” is 3m (10ft)
WATER FILTER (105 MICRON) CUSTOMER SUPPLIED
WATER MAIN
BB
A
CONNECT
OVERFLOW
TO DRAIN
B
Max horizontal distance from
Point “A” to Point “B” is 3m (10ft)
WATER FILTER (105 MICRON) CUSTOMER SUPPLIED
WATER MAIN
3
4/2a
1a
1
5
33
77
MAX. 1.6M / 5.5FT
9
4/2a
1a
9
10
CONNECT
OVERFLOW
TO DRAIN
3a
4a
4a
Indice
