Dowell IPack C6.5 Manuale utente

iPack C6.5 Lithiom Iron Phosphate Battery

Residential Energy Storage System

User Manual

Date: 2021-03-16

This document describes the application scenarios, installation, electrical connection, commissioning and

troubleshooting of iPack C6.5, a 6.5kWh Battery (hereinafter simply put as battery) for Residential Energy

Storage.

Before installing and operating battery, please ensure that you are familiar with product features, functions, and

safety precautions as provided in this document.

Warning and caution messages are listed in the document to remind users, installers and maintainer of safe

operation.

Symbol Description

!WARNING

Indicates a potentially hazardous situation, if not avoided, could result in serious injury or

death.

!CAUTION

Indicates a potentially hazardous situation, if not avoided, may result in minor or moderate

injury.

Contents

1 Important Safety Information ................................................................................................................................................................1

1.1 Warning Label ........................................................................................................................................................... 1

1.2 Precautions ................................................................................................................................................................ 1

1.3 Responses to Emergencies ....................................................................................................................................... 2

2 Introduction to iPack C6.5 .....................................................................................................................................................................3

2.1 Application Scenarios ................................................................................................................................................. 3

2.2 Product Features....................................................................................................................................................... 3

2.3 Appearance ................................................................................................................................................................ 4

2.4 Technical Parameters................................................................................................................................................. 5

3 Battery Storage and Transportation .....................................................................................................................................................7

3.1 Safe Storage .............................................................................................................................................................. 7

3.2 Safe Transportation .................................................................................................................................................... 7

4 Tools and Protection Equipment ..........................................................................................................................................................8

5 Installation...............................................................................................................................................................................................9

5.1 Basic Requirements ................................................................................................................................................... 9

5.2 Install iPack C6.5...................................................................................................................................................... 10

5.2.1 Wall Mounted Installation ................................................................................................................................. 10

5.2.2 Floor Standing Installation................................................................................................................................ 12

6 Electrical Connection...........................................................................................................................................................................13

6.1 Power Terminals and Network Ports ........................................................................................................................ 13

6.2 Prepare Cables ........................................................................................................................................................ 13

6.3 Connect One Battery................................................................................................................................................ 14

6.4 Connect Batteries in Parallel .................................................................................................................................... 16

............................................................................................................................................................................18

7.1 Power on Battery...................................................................................................................................................... 18

...................................................................................................................................................... 19

8 Maintenance .........................................................................................................................................................................................20

8.1 Preparation............................................................................................................................................................... 20

8.2 Battery Replacement................................................................................................................................................ 20

8.3 Firmware Upgrade.................................................................................................................................................... 20

8.4 Troubleshooting........................................................................................................................................................ 21

9 Product Liability ...................................................................................................................................................................................23

10 Recycle................................................................................................................................................................................................24

1 Important Safety Information

1.1 Warning Label

Do not dispose battery in household trash. Battery is heavy enough to cause severe

injury.

Recyclable. Keep battery away from children.

Do not reverse polarities.

Risk of electric shock.

Explosive gas.

Battery may leak corrosive electrolyte. Read the manual before operating.

Nameplate Warning Label

IFpP16/122/360/[2P16S]M/-10+50/90

Model

Nominal Voltage

Total/Rated Capacity

Total/Rated Energy

Ingress Protection

Operating Ambient Temperature

Max Short Current and Duration

Shanghai Dowell Technology Co.,Ltd.

Web: http://www.dowellelectronic.com

Email:[email protected]

iPack C6.5

51.2V

128Ah/118Ah

6.5kWh/6.0kWh

IP55

-10℃~50℃

2200A, 4ms

Made in China

1.2 Precautions

Risks of electrolyte leakage

• Do not subject battery to strong impact.

• Do not crush or puncture battery.

•

• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes.

• Do not expose battery to direct sunlight.

WARNING AVERTISSEMENT

1. Do not disassemble or alter the battery in any way.

Ne démontez ni modifiez la batterie en aucune façon.

2. Do not use the battery for purposes not described in its documentation.

N'utilisez pas la batterie à des fins non décrites dans sa documentation.

3. Do not drop, strike, puncture, or step on the battery.

Ne laissez pas tomber, ne heurtez pas, ne percez pas et ne marchez pas sur la batterie.

4. In case of electrolyte leakage, keep leaked electrolyte away from contact

with eyes or skin, immediately clean with water and seek help from a doctor.

En cas de fuite d'électrolyte, gardez l'électrolyte qui fuit loin du contact avec les yeux

ou la peau, nettoyez immédiatement avec de l'eau et demander de l'aide à un médecin.

5. Do not put the battery into a fire. Do not use it or leave it in a place near fire, heaters,

or high temperature sources.

Ne mettez pas la batterie au feu. Ne l'utilisez pas et ne le laissez pas dans un

endroit près de feu, de radiateurs ou de sources de températures élevées.

6. Do not submerge the battery in water, or expose it to moisture.

Ne plongez pas la batterie dans l'eau et ne l'exposez pas à l'humidité.

7. Do not allow the terminals to contact exposed wire or metal.

Ne laissez pas les bornes entrer en contact avec du fil ou du métal exposé.

8. The battery is heavy and can cause injury if not handled safely.

La batterie est lourde et peut provoquer des blessures si elle n'est pas manipulée en toute sécurité.

9. Keep out of reach of children or animals. Tenir hors de portée des enfants ou des animaux.

• Avoid contact with conductive objects such as wires.

•

Risks of electric shock

• Do not touch battery with wet hands.

• Keep battery away from children and animals.

• A battery can present a risk of electric shock and burns by high short-circuited current.

• Battery installation and wire connection must be operated by professionals.

Risks of damage

• Keep a distance to water source.

• Do not subject battery to high voltage.

• .

• Battery-connected PCS should have reinforced insulation.

1.3 Responses to Emergencies

Event Description and recommended actions

Leakage Inhalation: leave the contaminated area right now.

• Swallow: induce vomiting.

•

• Contact with skin: wash thoroughly with soap and water.

• Immediately seek for medical intervention after taking emergency measures.

Fire

Please implement the following actions:

•

recommended.

•

protection personnel.

•

when safety can be guaranteed.

Wet battery If battery became wet or has been submerged in water, do not access it. Immediately contact

your distributor for technical assistance.

Damage Damaged battery is dangerous and must be handled with utmost care. They are not usable

for use and could pose a safety threat to people or property. If battery is suspected to be

damaged, stop any operation and return it to distributor.

2 Introduction to iPack C6.5

The battery is a 6.5kWh LiFePO4 pack. It has a 48V battery module as the main power supply unit which

composed of 32 64Ah cells in two parallel and sixteen serial connect (2P16S). Battery coordinates with PV,

power conversion system (PCS), Grid, DC Breaker and loads in the residential energy storage system.

2.1 Application Scenarios

The four typical application scenarios are as shown below:

BAT

PCS

The energy produced by PV is optimized to supply

loads. The excess energy is used to charge battery,

then export to grid.

Battery powers loads at nighttime when there is no PV.

together with grid.

BAT

PCS

BAT

PCS

When grid falls, battery and PV can power loads. Battery can be charged by grid. Users are suggested to

store energy from grid to battery when electricity price is

relatively lower.

2.2 Product Features

Compared with normal batteries, the battery is characterized with better charging and discharging

performance, longer cycle life and less self-discharging loss. The build-in BMS can monitor battery operation

status and alarm timely to avoid operation out of limit. A maximum of 8 batteries can be parallel-connected

to expand energy and power of energy storage system. Battery realizes communication with PCS via CAN

network port.

• Monitoring:

Detect the voltage and temperature of cell, the voltage and current of battery.

• SOC estimate:

Indicate the precise volume of remaining electricity.

• Alarm:

Alarm when overvoltage, under voltage, overcurrent, over temperature or under temperature occurs.

• Protection:

Protect against over voltage, under voltage, over current, over temperature, under temperature, cell fault

and hardware failure.

• Report:

PCS

Report alarm messages and operation data to inverter via CAN network ports.

• Parallel connection:

Support a maximum of 8 batteries in parallel connection.

•

When battery does not connect to mains supply, hold POWER button for two seconds and battery powers

• Activation:

2.3 Appearance

The battery is an energy storage unit composed of cells, mechanical parts, battery management system (BMS)

as well as power and signal terminals. Product dimensions (unit: mm) and appearance are as shown below:

766.5

475

746.5

143

133

10 11

1 2 3

4 5

No. Label Name

1 PCS Network port for communication with inverter

2 + The terminal stands for the Battery cathode output.

3 - The terminal stands for the Battery anode output.

4 Link-In Input network port for parallel connection

5 Link-Out Output network port for parallel connection

6 Grounding terminal

7 POWER

8 / Support bracket for wall-mounted installation

9 /

10 RUN/ALM LED indicator of running status and alarm

11 SOC LED indicator of battery SOC

12 / Safety vent

LED4LED3LED2LED1 LED5

Table 2-1 LED Indication

Battery

Status PACK Information

SOC Bi-colour

LED1 LED2 LED3 LED4 LED5 (BLUE/RED)

charge

0%-25.0% SOC ■ ●

25.1%-50.0% SOC ■ ■ ●

50.1%-75.0% SOC ■ ■ ■ ●

75.1%-99.9% SOC ■ ■ ■ ■ ●

100% SOC ● ● ● ● ●

Discharge &

Standby

100%-75.1% ● ● ● ● ●

75.0%-50.1% ● ● ● ●

50.0%-25.1% ● ● ●

25.0%-0% ● ●

●LED On ■

2.4 Technical Parameters

No. Items

Total Capacity/ Energy 128Ah/6.5kWh

Rated/Usable Capacity/Energy 118Ah/6.0kWh

Nominal Voltage 51.2 V

Operating Voltage 44.8~57.6V

3 Max. continuous charging current

-10°C≤T<0°C: 21.3A

0°C≤T<5°C: 32A

5°C≤T<15°C: 64A

15°C≤T<45°C: 104.2A

45°C≤T<50°C: 64A

50°C≤T<55°C: 32A

4Max. continuous discharging current

-10°C≤T<0°C: 21.3A

0°C≤T<45°C: 104.2A

45°C≤T<50°C: 85.3A

50°C≤T<55°C: 32A

Peak Charging/Discharging Current 125A/3s

Max. Charging power 5kW (15°C~45°C)

Max. Discharging power 5kW (0°C~45°C)

Peak Charging/Discharging power 6.9kW/3s (SOC≥20%, 25°C)

Operating ambient temperature -10°C~50°C

Recommended operating temperature 15°C~30°C

7 Storage conditions

Temperature: -20°C~+ 45°C, 6 months; -30°C~ -20°C,

45°C~ 60°C, 7 days; (for shipping state)

Humidity: 5%-95%RH

Within 6 month after each charge

8 RTE 94%, 0.2C charge/discharge 25°C

9 DOD 93%

10 EOL 50% SOH, 5 years

11 Cooling Natural cooling

12 Ingress protection IP55

13 Max. operation altitude ≤2000m

14 IEC62619

15 CE

16 UN transportation test standard UN38.3+PI965 (Sea)

17 RoHS, REACH

18 Communication with PCS CAN

19 Parallel connection Maximum 8 batteries

Temperature: 25±2°C;

Humidity: 5RH-95%RH

3 Battery Storage and Transportation

3.1 Safe Storage

Life Temperature Humidity

7 days -30°C to -20°C or 45°C to 60°C 5%RH-95%RH

180 days -20°C to 45°C 5%RH-95%RH

If the battery is not used for more than 1 week, store it in accordance with the requirement for storage

conditions.

• Place battery according to signs on packing case.

• Do not put battery upside down or sidelong.

• Store batteries in a place free from direct sunlight and rain.

• Keep batteries at least two meters away from a heat source (such as a radiator).

• Avoid contacting with corrosive and organic substances (including gas exposure).

•

-10°C to 45°C within six months. Relative humidity ranges between 5%RH-95%RH.

• Keep the storage area dry, clean and well ventilated.

In case of storage over 6 months, batteries should be recharged in the following steps:

Identify batteries that need recharging;

Set “CV=56.8V, CC=16A (5°C-45°C)";

3.2 Safe Transportation

Battery has cleared UN38.3 (Section 38.3 of the seventh Revised Edition of the Recommendations on the

Transport of Dangerous Goods: Manual of Tests and Criteria) and SN/T 0370.2-2009 (Part 2: Performance

class 9 dangerous goods, and is subject to land and water transportation. It is mandatory to report to the airline

company and obtain approval before air transport.

•

possible crash.

• Maintain temperature between -20°C to 45°C during the transportation.

•

• Use van-type vehicle including container and metallic van-type vehicle. Platform vehicle and convertible

are prohibited.

• Do not pile up foreign objects on the top of battery. Four batteries at most can be piled up.

• Maintain original packaging and keep labels complete and recognizable.

• Prevent from direct sun exposure, rain, condensation and mechanical damages.

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