Doyon AEF015 Manuale utente
DOYON SPIRAL MIXER AEF 015/025/035/05x/08x/10x/15x
OWNER’S MANUAL
Product : ___________________________________
Serial number : ______________________
ÉQUIPEMENT DOYON INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Tel.: 1 (418) 685-3431
Canada: 1 (800) 463-1636
US: 1 (800) 463-4273
FAX: 1 (418) 685-3948
Internet: http://www.doyon.qc.ca
e-mail: [email protected]
AEF-A.DOC 11/2011 1
DOYON SPIRAL MIXER AEF 015/025/035/05x/08x/10x/15x
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
DANGER
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
CAREFULLY FOLLOW THESE INSTRUCTIONS.
TABLE OF CONTENTS
TO GET THE BEST PERFORMANCE OF YOUR MACHINE, READ
CAREFULLY THIS MANUAL.
OPERATOR SECTION
CHAPTER 1 – RECEPTION OF THE MERCHANDISE. . . . . . . . . . . . . . . . . . . . . 2
WARNING SAFGUARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 2 – GENERAL DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 3 - TECHNICAL DATA
3.1. – General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2. – Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3. – Electrical characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4. – Damage situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5. – Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.6. – Security system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7. – Emergency stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.8. – Parts description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 4 – SPIRAL MIXER OPERATION
AEF 015/025/035/05x/08x/10x/15x
4.1. – General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2. – Electric information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3. – Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4. – Manual working process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5. – Automatic working process . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6. – Programming the automatic working time . . . . . . . . . . . . . . . 14
4.7. – How to stop the spiral mixer . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.8. – Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . 16
AEF-A.DOC 11/2011 2
CHAPTER 5 – CLEANING
5.1. – When the machine is new. . . . . . . . . . . . . . . . . . . . . . . ……. 17
5.2. – Every day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHAPTER 6 – MAINTENANCE SECTION FOR QUALIFIED TECHNICIANS
6.1. – Every 6 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1.1 – Belting system adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CHAPTER 7 – MAINTENANCE SECTION
6.1. – Every year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …….. 19
6.1.1. – Control of the stainless steel bowl . . . . . . . . . . . . . . . . . . . . .19
LIMITED WARRANTY
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AEF-A.DOC 11/2011 3
CHAPTER 1
CAUTION
READ ALL INSTRUCTIONS
The spiral mixers are manufactured with first quality material by experienced technicians. Proper
installation and maintenance will guarantee a reliable service for years to come.
A nameplate specifies the model number, serial number, voltage, amperage, frequency and
manufacturing date.
Drawings, electrical diagram and replacement parts numbers are included in this manual.
ATTENTION
DOYON is not responsible for damages to the property or the equipment
caused by personnel who is not certified by known organisations.
SHIPPING
For your safety, this equipment has been verified by qualified technicians and carefully crated
before shipment. The freight company assumes full responsibility concerning the delivery in good
condition of the equipment in accepting to transport it.
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery receipt.
If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier
has left, contact immediately the freight company in order that they do their inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.
INSTALLATION WARNINGS
CAUTION
To ensure continued protection against risk or electric shock,
connect to properly earthed outlets only.
INSTALLATION AND SERVICE
The spiral mixer must be connected to the utility and electrically grounded in conformity to the
effective local regulations. If these are not established, the machine must be connected according
to the National Electrical Code (NFPA 70-XX). This equipment has a male plug that meets
those requirements.
AEF-A.DOC 11/2011 4
IMPORTANT SAFEGUARDS
Read all instructions.
Remove plug from the outlet when the appliance is not in use, before putting
on or taking off parts, and before cleaning.
Do not use outdoors.
Do not let cord hang over edge of table or counter or touch hot surfaces.
Do not operate any appliance with a damaged cord or plug or after the
appliance malfunctions or is dropped or damaged in any manner. Return
appliance to the nearest authorized service facility for examination, repair
or electrical or mechanical adjustment.
The use of accessory attachments not recommended by the appliance
manufacturer may cause injuries.
Do not place on or near a hot gas or electric burner or in a heated oven.
Always check if the control switch is OFF before plugging cord into wall
outlet. To disconnect, turn the control switch to OFF, then remove plug from
wall outlet.
Do not use appliance for other than intended use.
AEF-A.DOC 11/2011 5
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
•The machine must be used only for the functions that it has been conceived for. Doyon
Equipment will not be responsible for the damages caused by an improper, bad or irrational
use of the machine.
•Before cleaning or doing maintenance, turn the main switch off and unplug it.
•Do not remove security parts of the machine.
•If the machine has inactive security units, do not turn it on.
•The work of the machine may be stopped by using the red stop switch.
•If you detect any damages or bad functions of the machine, turn it off immediately and call
for an authorised technician, otherwise it may cause irreversible damages in the machine.
•The electric connection must follow the procedures presented in the installation chapter.
CAUTION
1. SPIRAL
The spiral (point 4, fig.2) in movement is the most dangerous part of the machine.
The safety guard does not allow the access to this area (point 3, fig.2). You must not remove it,
damage it or modify it.
2. TRANSMISSIONS
Danger, the transmission must be protected with fixed protections. In order to have access to
them, you must respect the instructions of the manual.
ELECTRIC CAUTION
The electric installation follows the Canadian, American and European security rules.
Nevertheless, respect the basic security rules in a way to avoid the risk of fire, electric shocks,
personal and material damages.
Only qualified people may access the parts that have electric current, which are obliged to:
1. Stop the machine
2. Turn off the main switch
3. Unplug the machine
4. Do the necessary operations
5. Plug the machine again
Save these instructions.
AEF-A.DOC 11/2011 6
CHAPTER 2
GENERAL DESCRIPTION
Doyon Spiral Mixers are designed to be used by qualified people in the Bakery production.
The particular shapes and speeds of the spirals and bowls allow you to have in a short period of
time, very smooth dough, even when small quantities of water are used. Our spiral mixers are
able to work with small quantities of flour (for instance, the mixer of 220 Lbs. of flour may
work with 11 Lbs. of flour).
It also has a very simple control panel, easy to work with. You may choose between the
automatic or manual mode, each mode come with two speeds.
AEF-A.DOC 11/2011 7
CHAPTER 3
TECHNICAL DATA
3.1 – GENERAL DIMENSIONS AND SPECIFICATIONS
Fig.1
Dimensions and specifications of spiral mixers:
Model
A
Inch (cm)
B
Inch (cm)
C
Inch (cm)
Flour Capacity
Lbs (kg)
Dough
Capacity
Lbs. (kg)
AEF 015SP 41"(104) 29"(73.5) 16"(40.5) 2.2-33 (1-15) 3.5-50 (1.5-25)
AEF 025SP 41.5"(105.4) 32. ¼(82) 19"(48.25) 4.5-55 (2-25) 3.5-80 (3.5-40)
AEF 035SP 46 ¼ "(118.5) 41"(104) 21 ½"(54.5) 4.5-75 (2-35) 8-130 (3.5-55)
AEF 035 46 ¼ "(118.5) 41"(104) 21 ½"(54.5) 4.5-75 (2-35) 8-130 (3.5-55)
AEF 05x 51"(129.5) 46"(117) 27"(68.5) 7-110 (3-50) 12-175 (5.5-80)
AEF 08x 54"(142) 60"(152.4) 31"(75.5) 11-175 (5-80) 18-280 (8-125)
AEF 10x 54"(142) 64"(162) 34"(86.5) 22-240 (10-110) 35-380 (16-175)
AEF 15x 54"(142) 64"(162) 39"(99) 22-330 (10-150) 35-520 (16-235)
AEF-A.DOC 11/2011 8
3.2. – TECHNICAL CHARACTERISTICS
•Steel body.
•Independent electric motors for stainless steel hook and bowl (except AEF015 & AEF025).
•Belt driven transmission.
•Two speeds on stainless steel hook.
•Two speeds on stainless steel bowl.
•Safety guard with micro switch.
•Manual and automatic digital control with 9 memories of desired working time.
•Heavy-duty painting.
3.3 – ELECTRICAL CHARACTERISTICS
•The spiral mixers AEF015SP, AEF025SP &AEF035SP are available 208-240 volts. 1
Phase only.
•The spiral mixers AEF035 to AEF150 are available 208-240 volts. 3 Phases only.
•Speed – 900 R.P.M. for 1st speed and 1800 R.P.M. for 2nd speed.
•Frequency – 60 Hz
•208-240 volts
•1 or 3 phases
•3 or 4 wires (2 or 3 lines + Gnd)
3.4 – THE MANUFACTURER IS NOT RESPONSIBLE FOR THE MACHINE’S
DAMAGES IN THE FOLLOWING SITUATIONS:
•Bad use of the machines.
•Using them out of the national laws.
•Problems with electric power.
•Non-authorised changes.
•Deficient upkeep.
•Use of unoriginal parts and products of the machines.
•Not following this manual.
•Repairs made by unauthorised technicians.
3.5 – ELECTRIC INSTALLATION
Doyon’s machines have an electric installation in compliance with the American (ANSI/UL
std. 763), Canadian (CSA std. C22.2 no. 195) and European rules.
AEF-A.DOC 11/2011 9
Figure # 2
1. Control panel
2. Machine structure
3. Security bars
4. Spiral
5. Bottom body
6. Stainless steel bowl
7. Machine floor fixer
8. Roller
9. Side board
10. Main switch
10
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