Drash D-1000B Manuale

D-1000B HEATER

Outdoor Use Only

OPERATIONS & MAINTENANCE MANUAL

ISO 9001: 2000 Registered

Quality Management System

33 Kings Highway, Orangeburg, NY 10962 Phone: 845-359-6066

Fax: 845-365-2114

Hotline: 800-977-3647

DHS Manual Part Number: 1006395 Web: www.drash.com

Revision Date: 01 APRIL 2010 Email: [email protected]

Revision History

Date Revision Description

03/31/10 1002811 Original Issue.

01 APR 10 1006395 Revised Manual Part Number. Revised Section 1, General, Section 4,

Operations, Section 5, Maintenance, and Repair Procedures, and Section 8,

Illustrated Parts Breakdown (Rev B).

This manual contains privileged and confidential information proprietary to DHS Systems, LLC and is intended solely for

use by its customers. No portion of this document may be reproduced for release to a third party without written consent

of DHS Systems, LLC. Additional copies of this manual are available from DHS Systems, LLC.

TABLE OF CONTENTS

1. GENERAL...................................................................................................................................................1-1

1.1 Scope .................................................................................................................................................1-1

1.2 Receipt of the D-1000B Heater..........................................................................................................1-1

1.3 Equipment Description.......................................................................................................................1-1

1.4 Major Components.............................................................................................................................1-3

1.4.1 Shell...........................................................................................................................................1-3

1.4.2 Fuel Tank...................................................................................................................................1-3

1.4.3 Combustion Chamber................................................................................................................1-3

1.4.4 Burner Head ..............................................................................................................................1-3

1.4.5 Electric Motor.............................................................................................................................1-3

1.4.6 Control System..........................................................................................................................1-3

1.4.7 Performance..............................................................................................................................1-4

1.4.8 Auxiliary Equipment...................................................................................................................1-4

1.5 Specifications.....................................................................................................................................1-4

2. SAFETY......................................................................................................................................................2-1

2.1 Scope .................................................................................................................................................2-1

2.2 Qualified Personnel............................................................................................................................2-1

2.3 Signal Words and Labels ...................................................................................................................2-1

2.3.1 Danger.......................................................................................................................................2-1

2.3.2 Warning .....................................................................................................................................2-1

2.3.3 Caution ......................................................................................................................................2-1

2.3.4 Important....................................................................................................................................2-1

2.4 General Precautions...........................................................................................................................2-1

2.4.1 Heater........................................................................................................................................2-2

2.4.2 Safety Protections .....................................................................................................................2-2

3. STORAGE & TRANSPORT.......................................................................................................................3-1

3.1 Scope .................................................................................................................................................3-1

3.1.1 Transport and Storage...............................................................................................................3-1

3.2 Storage...............................................................................................................................................3-1

3.2.1 Before storing ............................................................................................................................3-1

3.2.2 After storing ...............................................................................................................................3-1

3.3 Shipping .............................................................................................................................................3-1

4. OPERATIONS ............................................................................................................................................4-1

4.1 General...............................................................................................................................................4-1

4.2 Control Panel......................................................................................................................................4-1

4.3 Start Up Procedure for Normal Operations........................................................................................4-1

4.4 Start Up Procedures for Cold Weather Operations............................................................................4-2

4.5 Shut Down Procedure........................................................................................................................4-3

4.6 Filling the Fuel Tank...........................................................................................................................4-3

5. MAINTENANCE, and REPAIR PROCEDURES........................................................................................5-1

5.1 General...............................................................................................................................................5-1

5.2 Maintenance.......................................................................................................................................5-1

5.2.1 Periodic Maintenance................................................................................................................5-1

5.2.2 Daily Maintenance.....................................................................................................................5-1

5.2.3 50 Hour Maintenance................................................................................................................5-1

5.2.4 Annual Maintenance..................................................................................................................5-2

5.3 Servicing the Fuel Tank .....................................................................................................................5-2

5.4 Repairs Procedures............................................................................................................................5-2

5.4.1 General Access .........................................................................................................................5-2

5.4.2 Removal and Installation Electric Motor Assembly ...................................................................5-3

5.4.3 Removal and Installation of the Condenser (Capacitor) ...........................................................5-6

5.4.4 Removal and Installation of Fuel Filter......................................................................................5-7

5.4.5 Removal and Installation of Fuel Pump Assembly....................................................................5-8

5.4.6 Removal, Inspection and Installation of Electric Motor / Fuel Pump Coupling..........................5-9

5.4.7 Removal and Installation of Fuel Solenoid..............................................................................5-11

5.4.8 Removal and Installation of Fuel Nozzle.................................................................................5-12

5.4.9 Removal, Installation and Gap Adjustment Procedures for Ignition Electrodes ..................... 5-14

5.4.10 Removal and Installation of the Ignition Control Assembly..................................................... 5-15

5.4.11 Removal and Installation of H.T. Ignition Cables.................................................................... 5-16

5.4.12 Removal and Installation of the Photocell............................................................................... 5-17

5.4.13 Removal and Installation of the Pressure Switch.................................................................... 5-18

6. TEST PROCEDURES................................................................................................................................ 6-1

6.1 Maintenance Repair Test Procedures ...............................................................................................6-1

6.2 Thermostat / CO Detector Control Device Test.................................................................................6-1

6.3 Smoke Test........................................................................................................................................6-1

6.4 Fuel Pressure Test.............................................................................................................................6-2

7. TROUBLESHOOTING............................................................................................................................... 7-1

7.1 General ..............................................................................................................................................7-1

7.2 D-1000B Heater.................................................................................................................................7-1

8. ILLUSTRATED PARTS BREAKDOWN....................................................................................................8-1

8.1 D-1000B Heater Exploded Detail.......................................................................................................8-1

8.2 Burner Head and Nozzle Assembly Exploded View..........................................................................8-2

8.3 Fuel Pump Assembly Exploded View................................................................................................8-3

8.4 Pre-Heated Fuel Filter Exploded View...............................................................................................8-4

8.5 Control Panel Assembly Exploded View............................................................................................8-5

8.6 Parts List for Exploded View of D-1000B Heater............................................................................... 8-6

8.7 Heater Sub-Assembly, Skid Body and Heater.................................................................................8-10

8.8 Skid Body Assembly, Heater D-1000B............................................................................................ 8-11

8.9 D-1000B Heater Accessories...........................................................................................................8-12

8.10 Wiring Schematic.............................................................................................................................8-13

9. WARRANTY............................................................................................................................................... 9-1

9.1 Equipment and/or Documentation Feedback Form........................................................................... 9-2

D-1000B Heater Operations & Maintenance

1. GENERAL

1.1 Scope

This Operator’s Manual describes the safe operation and field maintenance of the DRASH D-1000B heater.

1.2 Receipt of the D-1000B Heater

Once the heater has been uncrated, immediately write the model and serial number in the space provided below.

Model Number__________________ Serial Number_____________________

Inspect for signs of obvious or concealed freight damage. If damage exists, immediately file a claim with the

transportation company. Be sure that all damaged parts are replaced and that the mechanical and electrical problems

are corrected prior to operation of the unit. If you require service, contact DHS Logistics (Phone 800-GO-DRASH

(800-463-7274), Fax 845-365-2114, or Email drash@drash.com). Please have the model and serial number available

for all service calls.

Manufacturer Data Plate

and DRASH Serial Number

Location

Figure 1-1 – Model & Serial Number Location

1.3 Equipment Description

THIS EQUIPMENT IS INTENDED FOR OUTDOOR USE ONLY

WARNING!

The D-1000B is rugged, lightweight, rust resistant, shock proof and easy to operate and maintain, providing nearly

100,000 BTUs/hr of dry, clean heat at a rate of 880 CFMs. The heater includes an electronic control system that monitors

for high-heat conditions and flameout, and operates on 120V, 60Hz. The D-1000B heater is a compact and mobile,

indirect fuel fired air heater which burns JP8 and Diesel fuel. The heater contains a stainless steel dual Combustion

Chamber, a Fuel Pump and an Electric Motor. A fan, which is mounted on the forward side of the motor, propels

additional air into the combustion chamber as well as around the outside of the chamber. The air which flows around the

chamber is heated through contact with the chamber exterior walls and is sent out of the heater. The air used in the

chamber for combustion is expelled through the exhaust stack. The D-1000B heater was designed for simple

maneuverability (wheel-able and equipped with snow slides) and is stackable for maximum storage efficiency.

GENERAL 1-1 DHS SYSTEMS LLC

No rights are conveyed except as indicated in the legend on the inside front cover of this document.

D-1000B Heater Operations & Maintenance

MaintenanceAccess Panel

Exhaust Stack

Heat Outlet

Pre-Heated

Fuel Filter

Manufacturer Data Plate

and DRASH Serial

Number Location

Accessory Bag

Compartment

Skid Body

Top Cover

Air Intake

Fuel Cap / Tank

Power Cord

Control Panel

Accessory Bag

Com

Figure 1-2 - D-1000B Heater

GENERAL 1-2 DHS SYSTEMS LLC

No rights are conveyed except as indicated in the legend on the inside front cover of this document.

D-1000B Heater Operations & Maintenance

ACCESSORY BAG

Figure 1-3 – Heater Duct Connection

1.4 Major Components

1.4.1 Shell

The D-1000B Heater features a two-piece, molded polymer composite outer body that is rust-resistant and shock proof.

The upper cover quickly detaches for service to the combustion chamber, electric motor, or fuel pump assembly by

removing four pins as shown in Figure 5-1.

1.4.2 Fuel Tank

The fuel tank is made of steel and is corrosion proof. The fuel tank has an internal fuel level indicator gauge cap and a

drain plug located underneath the fuel tank. The fuel tank capacity is 10.8 US Gallons (40.8 Liters) Use JP8 or Diesel fuel

when filling the fuel tank.

1.4.3 Combustion Chamber

The D-1000B has a dual combustion chamber made of stainless steel and is fully welded to provide clean warm air. The

heater is equipped with fifteen seconds pre-ventilation cycle to “clean” the combustion chamber. After switching the

heater off, a post ventilation time is electronically set by a control flame box to lower the combustion chamber

temperature. This free heat is blown into the area.

1.4.4 Burner Head

The burner head contains the fuel nozzle, dual electrodes, ignition cables and a flame detector.

1.4.5 Electric Motor

The electric motor drives the fuel pump assembly and a fan which propels additional air into the combustion chamber.

1.4.6 Control System

The D-1000B heater has an electronically control system located in a watertight panel mounted on the side of the unit.

The control panel consists of a 3-positioned switch for power, normal operation and thermostat operation, an outlet to

connect the remote thermostat / CO detector and a reset button. The control system utilizes a safety shut-off switch if

flame is not detected, a high temperature switch if ducts become blocked and a safety shut-off switch upon detecting

100ppm of Carbon Monoxide content.

GENERAL 1-3 DHS SYSTEMS LLC

No rights are conveyed except as indicated in the legend on the inside front cover of this document.

D-1000B Heater Operations & Maintenance

GENERAL 1-4 DHS SYSTEMS LLC

No rights are conveyed except as indicated in the legend on the inside front cover of this document.

1.4.7 Performance

With a watertight control panel, the D-1000B heater was designed to operate in all different types of environmental

conditions. A pre-heated fuel filter allows heater to work continuously in extreme low temperatures. When operating the

D-1000B heater, the noise level when measured at a distance of 3 feet (0.92 meters) from the control panel is 76dB. With

the remote thermostat / CO detector attached, the heater may be operated remotely from within the shelter. The D-1000B

has a fuel consumption rate of 0.81 US Gallon per hour (3.07 liters per hour), approximately 12 hrs of continuous run-time

without refueling.

1.4.8 Auxiliary Equipment

Each D-1000B heater will include the following auxiliary equipment:

An exhaust stack.

Two heater ducts (supply and return); 12” dia x 15’ L (0.3m dia x 4.5m length) with transport bags.

A remote control Thermostat / CO (Carbon Monoxide) Detector with a 26 foot (7.9m) power cord.

An Operational and Maintenance Manual.

1.5 Specifications

Color: Green

Overall Dimensions:

Length: 53.2 inches (1.4 meters).

Width: 23.8 inches (0.6 meters).

Height: 32.3 inches (0.8 meters) with exhaust stack installed 29.5 inches (0.7 meters without exhaust stack).

Flue Diameter: 5.9 inches (14.9cm).

Weights:

Dry: 165 lbs (75kg) (without accessories).

Wet: 242 lbs (109.7kg).

Heater Ducts: 27 lbs (12.2kg) each.

Input Power:

Power Supply: 120V, 60Hz (Variable Voltage: 220V, 50Hz; 110V, 50Hz).

Power Consumption: 520W.

Fuse: 10A.

Heat Input Capacity: 110,000 BTU/hr.

Air Flow: 880 CFM.

Nozzle: 0.55 GPH - 80°B.

Pump Pressure: 170 psi.

Operable Temperature:

Range: -40°F to 40°F (-40°C to 4.5°C).

Fuel System:

Tank Capacity: 10.8 US Gallon (40.8 liters).

Fuel Types: JP8 or Diesel.

Certification:

CSA B140.0-03 & B140.8-1967 Certified.

UL 733 Compliant.

D-1000B Heater Operations & Maintenance

2. SAFETY

2.1 Scope

This chapter contains general information for the safe operation and maintenance of the D-1000B heater.

The cautions and warnings point out known conditions that are

potentially hazardous. However, no manual can cover every

possible situation. If in doubt, contact DHS.

Fax: 845-365-2114

Email: [email protected]

DHS Systems Contact Information

Phone: 800-977-3647

Before calling DHS for assistance, please identify the heater

by its DRASH assigned serial number, (see Section 1.2

Receipt of your D-1000B Heater) or the serial number is

located on the Manufacturer decal (see Figure 1-1).

Service and repairs should be performed only by authorized

DHS technicians.

2.2 Qualified Personnel

For the purposes of this manual, a qualified person is one who is familiar with this manual, the operation of the specific

equipment and the hazards involved in operation and maintenance. This manual is not intended to be a substitute for

proper training. We strongly recommend that operators receive training directly from DHS.

IMPORTANT

READ ALL OF THE INFORMATION CONTAINED IN THIS MANUAL BEFORE

OPERATING THE HEATER.

2.3 Signal Words and Labels

Signal words and labels are used throughout this manual. The words and symbols convey the following advice:

2.3.1 Danger

Danger refers to immediate hazards that will result in severe personal injury or death.

2.3.2 Warning

Warning refers to a hazard or unsafe method or practice that may result in severe personal injury or death.

2.3.3 Caution

Caution refers to a hazard or unsafe method or practice that may result in equipment damage or personal injury.

2.3.4 Important

Important refers to a hazard or unsafe method or practice that can result in equipment damage.

2.4 General Precautions

PLEASE REMEMBER SAFETY FIRST. If you are not sure of the instructions or procedures, contact MilSys before

continuing.

This manual emphasizes the safety precautions necessary during the operation and maintenance of your heater. Each

section has caution and warning messages. These messages are for your safety and the safety of the equipment

involved. If any of the cautions or warnings is not readily understood, contact DHS using the contact information shown

above before proceeding.

When an abnormal condition is observed and procedures in the manual do not specifically cover the condition, work

should be stopped. Contact DHS for assistance. An authorized DHS technician will provide guidance on the abnormal

condition before any work can be continued.

SAFETY 2-1 DHS SYSTEMS LLC

No rights are conveyed except as indicated in the legend on the inside front cover of this document.

D-1000B Heater Operations & Maintenance

2.4.1 Heater

The following safety precautions should be observed:

The D-1000B heater must be used OUTDOORS ONLY.

Always follow local ordinances and codes when using this heater.

Always remove the fabric covers from each end of the heater before operating.

Operate the heater outdoors; upright with the exhaust stack attached and away from flammable or explosive

materials (the minimum distance must be 6.5 feet (2 meters).

Ensure fire extinguisher / equipment is readily available.

Unplug heater when not in use.

Before performing any maintenance or repair work, you must:

Turn the power switch to the off position.

Wait for the heater to cool down.

Unplug the heater from the power supply.

These safety precautions are necessary to prevent serious personal injury or death.

Keep the heater enclosure clean and cleared of any debris within the shell.

Ensure the stack and ducts are clear of any obstructions that would restrict airflow.

Do not operate heater without the top cover properly installed.

Do not operate the heater without the fan properly installed.

Ensure your body and clothing stay clear of all moving parts.

Immediately stop the heater and fix any fuel leaks.

Do not perform maintenance while the heater is operating.

CAUTION

Keep all solvents, cleaners or flammable liquids away. Adequate ventilation must be

available. Avoid breathing vapors. Avoid fire, explosion, and any other health

hazards. Always use protective equipment to prevent personal injuries to the head,

face, eyes, hands, and feet.

2.4.2 Safety Protections

The D-1000B heater has the following safety devices installed:

Flame Detector Safety Shut-off Switch: In case of the flame extinguishing, the safety shut-off switch will cut in

and stop the heater; at the same time the reset button will illuminate (See Figure 4-1, Item #1).

High Temperature Limit Switch: If the heater ducts become blocked (exceeding 250°F / 121°C), the high

temperature limit switch shuts down the heater.

CO Safety Shut-off Switch: This safety shut-off switch will shut down the heater upon detecting 100 PPM of

Carbon Monoxide.

Thermostatic Safety Switch (TSS): When the heater is switched off, the TSS assures that the fan continues to

run until the surface temperature of the combustion chamber drops, assuring a safe restart.

Fan Pressure Switch: When the fan stops working, this device disables ignition and cuts fuel supply.

SAFETY 2-2 DHS SYSTEMS LLC

No rights are conveyed except as indicated in the legend on the inside front cover of this document.

Altri manuali per D-1000B

Indice

Altri manuali Drash Stufa

Drash

Drash D-1000B Manuale

Manuali Stufa popolari di altre marche

oventrop

oventrop Regucor Series Manuale utente

Blaze King

Blaze King CLARITY CL2118.IPI.1 Manuale utente

ELMEKO

ELMEKO ML 150 Manuale utente

BN Thermic

BN Thermic 830T Manuale utente

KING

KING K Series Guida

Empire Comfort Systems

Empire Comfort Systems RH-50-5 Guida rapida

Well Straler

Well Straler RC-16B Manuale utente

EUROM

EUROM 333299 Manuale utente

Heylo

Heylo K 170 Manuale utente

Eterna

Eterna TR70W Manuale utente

Clarke

Clarke GRH15 Manuale di istruzioni

IRSAP

IRSAP The Radiator Company Ovali Manuale utente

Empire Heating Systems

Empire Heating Systems WCC65 Manuale utente

Wetekom

Wetekom 92 86 43 Manuale utente

Desa

Desa SPC170-F Manuale utente

Watlow

Watlow Watrod Electric Tubular Heaters Manuale utente

Haverland

Haverland ECO-DRY GPS Series Manuale elenco delle parti

Stelpro

Stelpro ASILVC2060 Series Manuale utente